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ACJ-090-12 Copley Controls

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The Copley Controls ACJ-090-12 is part of the Accelnet CanOPEN Modules series. It provides a continuous current of 6 Adc and continuous output power of 533 W, with a peak current of 12 Adc and peak output power of 1600 W for one second. The module weighs 0.14 kg and has dimensions of 97.28 x 62.74 x 32.77 mm.

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Product Description:

The ACJ-090-12 is a digital servo drive module produced by Copley Controls within the Accelnet CANopen Modules series. It converts a regulated DC bus into two-quadrant current for brushless and brushed motors, while a CANopen interface links the drive to motion controllers in distributed automation lines. By combining power transistors, signal processing, and network communication in a 97.28 × 62.74 × 32.77 mm housing, the unit saves panel space and allows placement near the actuator to shorten motor leads.

The drive can deliver a continuous phase current of 6 A DC, providing a continuous mechanical output of 533 W when the bus voltage and motor constants are matched. The current and velocity loops are refreshed at 15 kHz and 3 kHz, respectively, providing tight control of torque and speed. Motor windings must provide at least 200 µH of inductance to prevent saturation from the PWM edges. The internal output stage has 0.075 Ω of resistance, which determines copper loss at the rated current. Thermal protection is triggered at an enclosure temperature of 70 °C, while an overvoltage trip at 91 V DC protects the bus capacitors. The encoder interface supplies +5 V DC at 400 mA for incremental or commutation feedback, and it counts quadrature transitions up to 20 MHz so high-resolution encoders remain usable at elevated speeds.

During acceleration or shock loading, the module supplies a peak current of 12 A DC, allowing up to 1600 W of electrical output for bursts lasting 1 s. A carrier switching scheme centered on 30 kHz minimizes audible noise and keeps motor ripple torque low without exceeding the minimum load inductance. The drive weighs 0.14 kg, reducing mass on moving carriages when it is mounted directly on an axis. Its compact housing permits installation in gantry, packaging, and indexing equipment that requires precise and rapid current modulation.

Continuous Current
6 Adc
Continuous Output Power
533 W
Control Loop Rates
15 kHz / 3 kHz
Dimensions
97.28 x 62.74 x 32.77 mm
Encoder Supply Current
400 mA
Encoder Supply Voltage
+5 Vdc
Minimum Load Inductance
200 µH
Output Resistance
0.075 Ω
Overtemperature Threshold
70 °C
Overvoltage Threshold
91 Vdc
Peak Current
12 Adc
Peak Output Power
1600 W
Peak Time
1 s
Pwm Ripple Frequency
30 kHz
Quadrature Count Frequency
20 MHz
Weight
0.14 kg

Frequently Asked Questions about ACJ-090-12:

Q: What is the continuous current capability of the ACJ-090-12?

A: The ACJ-090-12 supports a continuous current of 6 Adc during standard operation.

Q: What is the continuous output power of the Copley Controls ACJ-090-12?

A: This model delivers up to 533 W of continuous output power.

Q: What is the peak current and duration supported by the ACJ-090-12?

A: The ACJ-090-12 can handle a peak current of 12 Adc for up to 1 second.

Q: What are the control loop rates for the ACJ-090-12 module?

A: This drive features control loop rates of 15 kHz and 3 kHz.

Q: At what temperature does the ACJ-090-12's overtemperature protection engage?

A: The overtemperature protection activates at 70 °C to safeguard internal electronics.


Internal Product Review

  • ‘‘The ACJ-090-12 is a Copley Controls Accelnet CanOPEN module that delivers 6 Adc continuous current and 12 Adc peak current. The 15 kHz / 3 kHz control loop rates and 30 kHz PWM ripple frequency support crisp motor response and clean commutation in motion applications. Strong dynamic performance and 1600 W peak output power make the ACJ-090-12 a very capable choice for compact servo drive integration.’’

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