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ACJ-090-03-S Copley Controls

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Internal Product Review

The ACJ-090-03-S is a Copley Controls Accelnet CanOPEN motion control module with 90 Vdc max bus voltage and 89 W continuous power. Encoder interpolation at 1024 counts/cycle and 230 kHz encoder line frequency support precise closed-loop response. Peak output power of 270 W for 1 s makes this module an excellent choice for high-response motion applications.

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Product Description:

The ACJ-090-03-S is a compact, DC-powered servo drive module produced by Copley Controls for the Accelnet CANopen Modules series. It is used in industrial automation to regulate current and velocity loops for brushless or brushed servo motors while communicating with a higher-level controller over the CANopen fieldbus. By converting a DC bus supply into high-frequency pulse-width modulation outputs, the unit delivers controlled torque and speed to motion axes in packaging, semiconductor, and material-handling equipment. Its module format supports installation in systems where space is limited and centralized motion commands must be distributed among multiple axes.

The drive delivers a continuous output current of 1 A DC, which provides 89 W of sustained electrical power to the motor terminals. For rapid acceleration, it can supply 3 A DC for up to one second, producing 270 W of peak power before the internal timer limits the burst. A maximum bus voltage of 90 V DC feeds the power stage, and a minimum load inductance of 200 µH is required to keep current ripple within acceptable limits. The H-bridge uses a 15 kHz pulse-width modulation carrier with a 30 kHz ripple frequency. The low output resistance of 0.075 Ω reduces conduction losses. Protective logic disables the drive at 91 V DC to prevent an overvoltage condition and at 14 V DC to avoid control dropout.

The digital encoder interface interpolates raw quadrature signals to 1,024 counts per cycle and accepts line frequencies up to 230 kHz without losing edge integrity. The encoder port can source 400 mA, allowing it to power compatible optical or magnetic sensors directly. Thermal monitoring shuts down the amplifier at 70 °C, protecting internal components from excessive heat. Current and voltage shutdown functions provide additional protection during overloads or abnormal supply conditions. These safeguards operate within the drive electronics and respond without requiring a separate protection module. Stable encoder processing also supports accurate velocity feedback when the connected motor operates across rapidly changing speed profiles.

Continuous current
1 Adc
Continuous Power
89 W
Encoder Interpolation
1024 counts/cycle
Encoder Line Freq
230 kHz
Encoder Supply Current
400 mA
Max Bus Voltage
90 Vdc
Min Load Inductance
200 µH
Output Resistance
0.075 Ohm
Overtemp Trip
70 °C
Overvoltage Trip
91 Vdc
Peak current
3 Adc
Peak Output Power
270 W
Peak Time
1 s
Pwm Carrier
15 kHz
Pwm Ripple Freq
30 kHz
Undervoltage Trip
14 Vdc

Frequently Asked Questions about ACJ-090-03-S:

Q: What is the continuous current rating of the ACJ-090-03-S module?

A: The ACJ-090-03-S supports a continuous current output of 1 Adc for sustained operation.

Q: What is the maximum bus voltage allowed for the ACJ-090-03-S?

A: This module operates safely at bus voltages up to a maximum of 90 Vdc.

Q: What encoder interpolation value does the ACJ-090-03-S provide?

A: The encoder interpolation for this module is 1024 counts per cycle.

Q: What is the peak output power and peak duration for the ACJ-090-03-S?

A: The ACJ-090-03-S delivers a peak output power of 270 W, but only for up to 1 second.

Q: At what temperature does the ACJ-090-03-S trigger its overtemperature trip?

A: Overtemperature protection activates at 70 °C to prevent damage to the module.

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