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LT304 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat LT304 belongs to the SB System Box Units series and weighs 2.7 kg. It features an amplifier size of 4 and supports BG 3 and BG 4 spindle sizes with maximum torques of 55 Nm and 340 Nm, respectively. The LT304 offers a slide-in module format, integrated motor contactor, and a maximum spindle distance of 100 meters.

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Product Description:

The LT304 system box unit is manufactured by Bosch Rexroth Indramat and belongs to the SB System Box Units series. Designed as a slide-in module for decentralized assembly stations, the unit houses the power electronics and control interfaces used to coordinate multiple EC motors and spindle drives on automated tightening or handling lines. It provides a compact platform that simplifies cabling, delivers matched power to each spindle, and centralizes safety functions through its integrated contactor hardware. Its modular format also allows the power and control equipment to be installed together within a compatible system enclosure.

The internal power stage uses amplifier size 4, the highest drive rating offered in the SB family for torque-demanding tools. When paired with BG 3 spindles, it can deliver up to 55 Nm, while BG 4 shafts receive a peak torque of 340 Nm; these torque limits support precision tightening across a wide range of fastener sizes. A Bt300 backplane links the module to field controllers and provides 5 channels, allowing several spindles to be actuated independently. The backplane supports a permissible continuous bus current of 28 A, which must be considered when selecting protective devices and arranging the connected loads. Support for EC motor technology minimizes commutation losses, and the integrated motor contactor shortens the system response time during emergency stops.

The connection between the cabinet and tool head can include up to 6 cable sections, allowing distributed placement without signal degradation. The connection supports a maximum spindle distance of 100 m before signal refresh devices are required. To prevent conductor fatigue, cable routing must maintain a minimum bend radius of 10 times the cable diameter, which supports installation in drag chains and other moving cable systems. The slide-in cassette weighs 2.7 kg, reducing the load placed on cabinet rails and making the unit easier to handle during installation or maintenance. These installation limits allow the module to serve tools positioned at different points along an automated assembly line without requiring the power stage to be mounted beside every spindle.

Ambient Temperature (allowed)
0 to 55 °C with ventilator
Amplifier Size
4
Bg 3 Max Torque
55 Nm
Bg 4 Max Torque
340 Nm
Bt300 Channel Capacity
5 Channels
Bt300 Current Factor
28 A
Control Voltage
+24 V
Interference Suppression
EN 55011 Class A (industrial range)
Intermediate Circuit Voltage
280 VDC to 370 VDC
Max Cable Sections
6
Max Spindle Distance
100 m
Maximum Cable Length To Motor
100 m
Maximum Current
28 A
Min Bend Radius
10x Cable Diameter
Module Format
Slide-In
Motor Contactor
Integrated
Motor Rotational Speed
20,000 min−1
Motor Type
EC
Nominal Current
7 A
Nominal Power
1,600 VA
Output Current
11 A
Output Frequency
0 Hz to 667 Hz
Output Voltage (three-phase)
0 to 230 VAC
Processor Voltage
+5 V
Protection Classification
IP 20 (protection against accidental contact)
Storage Temperature
–20 °C to 70 °C
Supported Spindle Sizes
BG 3, BG 4
Weight
2.7 kg

Frequently Asked Questions about LT304:

Q: How many channels does the LT304 system box unit support?

A: The LT304 can support up to five channels as specified by its Bt300 channel capacity.

Q: Which spindle sizes are supported by the LT304 from the SB System Box Units series?

A: The LT304 is compatible with BG 3 and BG 4 spindle sizes.

Q: What is the maximum allowable torque for BG 4 spindles when using the LT304?

A: The maximum motor torque for BG 4 using the LT304 is 340 Nm.

Q: Does the LT304 feature an integrated motor contactor?

A: The integrated motor contactor is included in the LT304 design for this unit.

Q: What is the maximum number of cable sections supported by the LT304?

A: A maximum of 6 cable sections can be used with the LT304 system box.

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Internal Product Review

  • ‘‘The LT304 is an SB System Box slide-in module with an integrated motor contactor, well suited for spindle drive assemblies. Support for BG 3 and BG 4 spindle sizes, along with a 100 m maximum spindle distance, gives this unit strong installation flexibility in multi-axis machine layouts. A 5-channel BT300 capacity makes the LT304 a very capable choice for organized, high-density system integration.’’

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