RL2-522EBB Bosch Rexroth Indramat
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The Bosch Rexroth Indramat RL2-522EBB is part of the RL2 Motor Power Cables series, featuring a basic cable design with a PUR orange jacket. This cable supports 5,000,000 bending cycles, operates at a rated voltage of 600/1000 V for power wires, and is equipped with an M23 plug U motor connector. It has a cross-sectional area of 2.5 mm² and functions within an ambient temperature range from -30 to 80 degrees Celsius.
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Product Description:
The RL2-522EBB cable is a motor power lead manufactured by Bosch Rexroth Indramat within the RL2 Motor Power Cables series. It belongs to the Rexroth Cable product group and links drive controllers to the 2nd motor generation used in automated handling, packaging, and machining cells. By combining power and signal pairs in a single assembly, the cable reduces panel space and installation time while maintaining consistent electrical characteristics along moving machine axes.
The basic construction employs a PUR (Orange RAL 2003) outer jacket that resists oils and abrasion encountered in drag-chain operation. Four load conductors share a cross-section of 2.5 mm², and the bundle is supplemented by four 0.75 mm² signal wires arranged as 4x L + 4x 0.75 mm². Repeated motion is supported by a dynamic bending radius of 7.5xD, allowing tight loops without conductor fatigue. Endurance is further demonstrated by a rating of 5,000,000 bending cycles, making the cable suitable for high-duty robotic wrists and linear slides. The design remains flexible from –30 °C up to the application-specific thermal limits of its conductors.
When routing in static trays, a minimum bend of 5xD is sufficient, and reliable operation is maintained down to -30 °C ambient as well as up to 80 °C in the machine envelope. Fixed routing can tolerate conductor temperatures reaching 90 °C, permitting higher continuous currents under cabinet ventilation. Power cores are insulated for a nominal 600/1000 V, while the separate signal elements carry control feedback at 450/750 V. A keyed M23 (Plug U) connector terminates the motor end, ensuring quick exchange without rewiring and preserving shielding continuity across the drive system.
Frequently Asked Questions about RL2-522EBB:
Q: What is the bending cycle rating for the RL2-522EBB motor power cable?
A: The RL2-522EBB has a bending cycle rating of 5,000,000, making it suitable for continuous flex applications.
Q: What material and color is the cable jacket of the RL2-522EBB?
A: This cable features a PUR jacket in orange RAL 2003 for enhanced durability and visibility.
Q: What is the maximum conductor temperature for the RL2-522EBB when fixed?
A: The RL2-522EBB supports a maximum conductor temperature of 90 °C when installed in a fixed position.
Q: What type of motor connector does the RL2-522EBB cable use and what generation is it designed for?
A: The RL2-522EBB uses an M23 (Plug U) motor connector compatible with 2nd generation motors.
Q: What are the rated voltages for the power and signal wires in the RL2-522EBB cable?
A: This cable is rated for 600/1000 V on its power wires and 450/750 V on its signal wires.