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RL2-045FBB Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RL2-045FBB is a motor power cable from the RL2 Motor Power Cables series designed with a 4 x 4.0 mm² power conductor and 2 x (2 x 1.0 mm²) auxiliary conductors. This cable has a basic design with a PUR jacket and supports up to 5,000,000 bending cycles, with an outer diameter of 17.0 mm and a maximum conductor temperature of 90°C when fixed.

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Product Description:

The RL2-045FBB motor power cable is produced by Bosch Rexroth Indramat for the RL2 Motor Power Cables series. Classified under the Rexroth Cable product group, the item uses the basic cable design intended for second-generation motor drives. In servo-based automation systems, it routes three-phase power and control circuits between the drive and motor, maintaining voltage integrity while accommodating continuously moving axes. Its combined conductor arrangement allows one cable to serve the motor phases and auxiliary devices, reducing the number of separate cable runs required along the machine.

The conductive core contains 4 × 4.0 mm² copper conductors that carry the primary motor phases, while a separate group of four 0.75 mm² conductors supports brake or sensor circuits. Each power conductor is rated for 600/1000 V, and the control conductors have a voltage rating of 450/750 V. A PUR outer jacket resists oil and abrasion, protecting the internal wiring during repeated travel through cable carriers. Capacitance between conductors is limited to 0.5 nF/m, which helps reduce common-mode currents that could interfere with encoder feedback. During fixed installation, the conductors can reach +90 °C, whereas operation in dynamic cable chains limits their temperature to +80 °C. For rotary tables or robotic wrists, the assembly tolerates ±30°/m of torsion without damaging the insulation.

The jacket withstands 5,000,000 carrier strokes when the required dynamic bend radius is maintained, supporting repeated movement in automated machinery. Moving installations require a minimum bend radius of 7.5 × D, while stationary runs may use a bend radius of 5 × D without placing excessive strain on the conductors. The cable also includes 2 × (2 × 1.0 mm²) auxiliary conductors arranged as two shielded pairs for temperature sensors or holding-brake feeds. Its overall diameter of 17.0 mm permits entry through compact gland plates while leaving adequate space for insulation, shielding, and internal fillers. These fillers stabilize the conductor groups and help control localized bending as the cable travels through compact machine frames.

Auxiliary Conductors
2 x (2 x 1.0 mm²)
Bending Cycles
5,000,000
Cable Design
Basic
Cable Type
4x L + 4x 0.75 mm²
Cross Section
4.0 mm²
Jacket Material
PUR
Leakage Capacitance
0.5 nF/m
Max Conductor Temp (fixed)
+90 °C
Max Conductor Temp (flexible)
+80 °C
Max Torsion
±30°/m
Min Bend Radius (fixed)
5 x D
Min Bend Radius (flexible)
7.5 x D
Motor Generation
2nd
Outer Diameter
17.0 mm
Power Conductors
4 x 4.0 mm²
Power Wire Rated Voltage (u0/u)
600/1000 V
Product Group
Rexroth Cable
Signal Wire Rated Voltage (u0/u)
450/750 V

Frequently Asked Questions about RL2-045FBB:

Q: What type of jacket material is used on the RL2-045FBB cable?

A: The RL2-045FBB cable is constructed with a PUR jacket material.

Q: How many bending cycles can the RL2-045FBB cable withstand during operation?

A: This cable supports up to 5,000,000 bending cycles, making it suitable for frequent motion applications.

Q: What is the cross-sectional area of the power conductors in the RL2-045FBB cable?

A: The RL2-045FBB features power conductors with a cross section of 4.0 mm² each.

Q: What is the maximum torsion tolerance of the RL2-045FBB cable?

A: The maximum allowable torsion for this cable is ±30° per meter.

Q: What is the leakage capacitance of the RL2-045FBB cable per meter?

A: This cable has a leakage capacitance of 0.5 nF per meter length.


Internal Product Review

  • ‘‘The RL2-045FBB from the RL2 Motor Power Cables series by Bosch Rexroth Indramat features a PUR jacket and supports up to 5,000,000 bending cycles, making it ideal for dynamic motion applications. With 4 x 4.0 mm² power conductors and a rated voltage of 600/1000 V, this cable delivers reliable power transmission for 2nd generation motors. Its robust construction and flexible design ensure long-term durability in demanding environments.’’

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