RL2-025DBB Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RL2-025DBB is a motor power cable from the RL2 Motor Power Cables series, featuring a basic design with a cross section of 1.5 mm² and a PUR jacket material. It supports up to 5,000,000 bending cycles and uses an M23 motor connector. The cable has an insulation resistance of at least 20 MΩ per kilometer and a dynamic bending radius of 7.5 times the diameter.

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Product Description:

The RL2-025DBB motor power cable is produced by Bosch Rexroth Indramat for the RL2 Motor Power Cables series. It belongs to the Rexroth Cable product group and is intended to carry three-phase supply and protective conductor lines between the drive and second-generation IndraDrive servo motors. In automated machinery this pre-assembled cable simplifies installation, maintains EMC compliance, and preserves signal integrity under continuous motion.

Its conductor arrangement follows a 4x L + 4x 0.75 mm² layout, combining four power cores with four smaller sense lines to support thermal monitoring within the motor. Each power core has a cross-section of 1.5 mm², giving low resistive losses across typical machine lengths. The PUR outer sheath tolerates lubricants and weld spatter, while the Basic cable design limits weight for drag-chain use. Mechanical endurance is shown by 5,000,000 bending cycles when routed in energy chains. Under dynamic movement the cable should respect a minimum bend radius of 7.5xD to avoid copper work hardening. Electrical insulation is supported by a minimum resistance of 20 MΩ/km, which keeps leakage currents negligible even at elevated temperatures.

During static routing, the minimum radius relaxes to 5xD, enabling compact cabinet wiring without stressing the cores. An overall diameter of 12.2 mm aids dense bundle routing and permits standard clamps. System capacitance is controlled to 0.4 nF/m, reducing reactive current drawn from high-frequency pulse-width-modulated drives. The motor-side interface is an M23 circular connector matched to the second motor generation, while the drive end is supplied unterminated so installers can select cabinet-specific terminations. Together these characteristics allow the RL2-025DBB to occupy narrow cable tracks, maintain electrical performance over long service periods, and integrate seamlessly with Bosch Rexroth IndraDrive motion systems.

Bending Cycles
5,000,000
Cable Design
Basic
Cable Type
4x L + 4x 0.75 mm²
Cross Section
1.5 mm²
Dynamic Bending Radius
7.5xD
Insulation Resistance
20 MΩ/km (min)
Jacket Material
PUR
Leakage Capacitance
0.4 nF/m
Motor Connector
M23
Motor Generation
2nd
Outer Diameter
12.2 mm
Product Group
Rexroth Cable
Static Bending Radius
5xD

Frequently Asked Questions about RL2-025DBB:

Q: How many bending cycles can the Bosch Rexroth Indramat RL2-025DBB cable endure?

A: The RL2-025DBB cable can withstand up to 5,000,000 bending cycles, making it suitable for dynamic applications.

Q: What is the conductor cross section of the RL2-025DBB cable?

A: The cross section of the RL2-025DBB cable conductors is 1.5 mm², providing adequate current carrying capacity for compatible motors.

Q: What is the jacket material used in the RL2-025DBB power cable?

A: The RL2-025DBB features a PUR jacket, which offers good durability against abrasion and environmental factors.

Q: What type of motor connector is used on the RL2-025DBB cable?

A: The RL2-025DBB cable is fitted with an M23 motor connector for easy and secure connections to compatible motors.

Q: What is the minimum insulation resistance of the RL2-025DBB cable?

A: The insulation resistance of the RL2-025DBB cable is at least 20 MΩ/km, helping prevent current leakage and ensuring safety.


Internal Product Review

  • ‘‘The RL2-025DBB from Bosch Rexroth Indramat is a durable motor power cable designed for high-flex applications, featuring a PUR jacket and a basic 4x L + 4x 0.75 mm² cable type. With a 5,000,000 bending cycle rating and a dynamic bending radius of 7.5xD, this cable is suitable for demanding motion systems. Excellent insulation resistance and a reliable M23 motor connector make it a dependable choice in industrial environments.’’

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