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RL2-025CBB Bosch Rexroth Indramat

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The RL2-025CBB is a Bosch Rexroth Indramat RL2 Motor Power Cable featuring a basic cable design and a durable orange PUR jacket. This cable supports up to 5,000,000 bending cycles and is rated for 600/1000 V power applications. Its robust construction and high flexibility make it an excellent choice for demanding motor-drive connections.

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Product Description:

The RL2-025CBB is a motor power cable produced by Bosch Rexroth Indramat for the RL2 Motor Power Cables series. It belongs to the Rexroth Cable product group and uses the Basic cable design intended for moving-axis energy chains. The assembly carries power and auxiliary signals from the drive to a second-generation motor through a direct connection layout, eliminating intermediate terminals and accommodating the limited space common in automated handling and packaging cells.

The cable is rated for 5,000,000 bending cycles, allowing repetitive travel in drag chains without premature conductor fatigue during long production runs. A conductor cross-section of 1.0 mm² supports the current requirements of standard servo applications, while the power cores can carry up to 600/1000 V between the drive inverter and motor terminals. For continuous movement, the dynamic bending radius must remain at or above 7.5 × D to protect the conductor strands from excessive mechanical stress. Fixed installations use a separate minimum bending radius because the cable is not exposed to repeated flexing in a stationary routing channel. Under static mounting conditions, the copper can reach a maximum temperature of +90 °C without exceeding the insulation limit, accommodating elevated cabinet temperatures during high-duty operation.

A PUR outer jacket in Orange RAL 2003 shields the conductors against abrasion and exposure to coolants while making the cable easy to identify inside machinery. During continuous movement, the conductor temperature must remain below +80 °C to prevent thermal softening of the elastomeric insulation. Encoder or brake pairs share the same sheath but operate at a reduced voltage of 450/750 V, providing suitable insulation for auxiliary circuits alongside the higher-voltage power conductors. The static bending radius of 5 × D applies to fixed cable-tray segments and permits compact routing in crowded cabinets. The direct connection arrangement reduces the number of connection points between the drive and motor, while the shared sheath keeps power and auxiliary wiring within one flexible assembly.

Bending Cycles
5,000,000
Cable Design
Basic
Cable Jacket
PUR (Orange RAL 2003)
Conductor Max Temp (fixed)
+90 °C
Conductor Max Temp (flexible)
+80 °C
Cross Section
1.0 mm²
Dynamic Bending Radius
7.5xD
Motor Generation
2nd
Motor-drive Connection
Direct Connection
Product Group
Rexroth Cable
Rated Voltage (power U0/u)
600/1000 V
Rated Voltage (signal U0/u)
450/750 V
Static Bending Radius
5xD

Frequently Asked Questions about RL2-025CBB:

Q: What is the maximum number of bending cycles supported by the RL2-025CBB cable?

A: The RL2-025CBB offers a bending cycle life of up to 5,000,000 cycles for reliable operation in dynamic applications.

Q: What type of jacket material and color does the RL2-025CBB cable feature?

A: This cable uses a PUR jacket in orange (RAL 2003) for enhanced durability and visibility.

Q: What is the rated power voltage specification for the RL2-025CBB cable?

A: The RL2-025CBB supports a rated power voltage of 600/1000 V as specified for U0/u.

Q: How does the RL2-025CBB connect the motor and drive in its intended application?

A: This model is designed for direct connection between the motor and drive.

Q: What is the conductor cross section size for the RL2-025CBB cable?

A: The RL2-025CBB cable provides a conductor cross section of 1.0 mm².

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