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RKL4592 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RKL4592 is part of the RKL Motor Power Cables series and is built for use in drag-chain applications. The cable features a PUR jacket in RAL 2003 orange, with a cable composition of 4x6.0 mm², 2x1.0 mm², and 2x1.5 mm², and supports up to 5 million bending cycles. It has a controller-side RLS0721 connector and motor-side ferrules with ring terminals.

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Product Description:

The RKL4592 motor power cable is produced by Bosch Rexroth Indramat within the RKL Motor Power Cables series. Designed as a fixed or flexible link between IndraDrive controllers and synchronous motors, it transmits three-phase power and auxiliary control voltages while tolerating continuous movement inside machine enclosures. Its mechanical service life supports the repetitive duty cycles found in pick-and-place modules, gantries, and other drag-chain installations.

The cable carries phase and auxiliary circuits through a conductor configuration of 4 × 6.0 mm² + 2 × 1.0 mm² + 2 × 1.5 mm², allowing motor power, brake power, and protective grounding to share a single jacket without excessive interference. The copper conductors have a loop resistance of 3.30 Ω/km, which limits voltage drop over long machine runs. During dynamic routing, the assembly can bend around radii as small as 7.5 × D and has a service life of 5 million flex cycles, making it suitable for high-stroke drag chains. Its capacitance per unit length is 0.8 nF/m, which supports calculations for drive-side filters and capacitive reactive current.

For stationary cable layouts, the minimum bend radius is 5 × D, while the drag-chain-approved jacket withstands repeated gliding abrasion during movement. The core insulation and sheath are made from PUR, and the exterior uses RAL 2003 (orange) for clear identification in crowded cable trays. Bulk cable type INK0604 is cut to the required length before the ends are prepared. The controller side receives an RLS0721 quick-lock connector, while the motor side is fitted with ferrules and a ring terminal for secure grounding. These terminations support efficient cabinet installation and preserve the shielding continuity needed to control electromagnetic interference.

Bending Cycles
5 Million
Bulk Cable Type
INK0604
Cable Composition
4x6.0 mm² + 2x1.0 + 2x1.5 mm²
Conductor Resistance
3.30 Ohm/km
Controller-side Connector
RLS0721
Discharge Capacity
0.8 nF/m
Drag-chain Use
Yes
Dynamic Bending Radius
7.5xD
Jacket Color
RAL 2003 (Orange)
Jacket Material
PUR
Motor-side Termination
Ferrules + Ring Terminal
Static Bending Radius
5xD

Frequently Asked Questions about RKL4592:

Q: How many bending cycles can the RKL4592 power cable withstand?

A: The RKL4592 cable supports up to 5 million bending cycles, allowing for extensive use in moving applications.

Q: Is the RKL4592 cable designed for use in drag-chain systems?

A: Yes, the RKL4592 cable is suitable for drag-chain applications, which ensures reliable performance with constant motion.

Q: What connector type is provided on the controller-side of the RKL4592 power cable?

A: The controller-side of the RKL4592 cable uses the RLS0721 connector for efficient and secure connections.

Q: What material and color are used for the jacket of the RKL4592 cable?

A: The outer jacket of the RKL4592 cable is made from PUR (polyurethane) material and colored RAL 2003 orange.

Q: What is the conductor resistance specification of the RKL4592 cable?

A: At 3.30 Ohm per kilometer, the RKL4592 cable offers low conductor resistance for effective power transmission over distance.


Internal Product Review

  • ‘‘The RKL4592 power cable from the Bosch Rexroth Indramat RKL series is engineered for drag-chain use and features a durable PUR jacket in RAL 2003 orange. It offers a conductor resistance of 3.30 Ohm/km and supports up to 5 million bending cycles, making it ideal for dynamic industrial environments. This cable stands out for its long service life and robust mechanical performance.’’

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