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RKL4578 Bosch Rexroth Indramat

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Internal Product Review

The RKL4578 motor power cable from Bosch Rexroth Indramat stands out in dynamic applications, offering drag chain suitability and an impressive bending cycle rating of 5,000,000. With a robust 71.3 A current rating and durable PUR outer jacket, this cable is engineered for high-performance reliability. Total shielding further ensures dependable signal integrity in demanding environments.

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Product Description:

The RKL4578 motor power cable is produced by Bosch Rexroth Indramat within the RKL Motor Power Cables series. Designed for drive-to-motor connections in automated machinery, the assembly routes three-phase power along with auxiliary control cores to moving servo axes. Its design supports continuous flexing inside cable chains, allowing decentralized inverters to energize linear slides, gantries, and articulated robot joints without signal loss or premature conductor fatigue. By maintaining stable electrical characteristics during motion, the cable supports axis accuracy and throughput in packaging lines, pick-and-place stations, and material-handling systems.

The cable has a current capacity of 71.3 A at 40 °C, allowing inverters near 30 kW to operate without placing excessive stress on the conductors. This load is carried by a copper core with a cross-sectional area of 16.0 mm², while two twisted pairs measuring 2 × (2 × 1.5) mm² carry sensor or brake signals. A molded M40 × 1.5 metric gland provides a compatible connection to motor housings. The cable has an outer diameter of 25.5 mm, which must be considered when determining tray spacing and carrier clearance. A fixed bend limit of 5 × D protects the strands when the cable is clamped in a stationary installation. The orange RAL 2003 jacket improves visibility, while an 80 °C conductor temperature limit and drag-chain approval help establish suitable fuse sizes and operating cycle rates.

For moving axes, the cable permits a dynamic bend radius of 7.5 × D and is rated for 5,000,000 reciprocating cycles in drag-chain applications. A PUR outer jacket resists coolants, welding spatter, and abrasion, helping the cable retain its dielectric integrity over long service intervals. Inside the cable, a total shield made from tinned-copper braid and aluminum laminate surrounds every conductor set. This shielding reduces electromagnetic emissions and protects nearby encoder feedback lines from electrical interference. The conductor arrangement separates the high-current motor cores from the smaller auxiliary pairs, helping preserve control-signal quality during rapid changes in motor load. These features are suited to repeated movement in carriers used on automated gantries, robotic joints, and other servo-driven equipment.

Bending Cycles
5,000,000
Cable Gland Thread
M40 x 1.5
Control Wires Cross-section
2x(2x1.5) mm²
Current Rating (b2, 40 C)
71.3 A
Drag Chain Suitable
Yes
Max Conductor Temperature
80 C
Min Bend Radius (fixed)
5 x D
Min Bend Radius (flexible)
7.5 x D
Outer Diameter
25.5 mm
Outer Jacket Color
Orange (RAL 2003)
Outer Jacket Material
PUR
Power Cable Cross-section
16.0 mm²
Shielding
Total Shield

Frequently Asked Questions about RKL4578:

Q: What is the maximum current rating of the RKL4578 power cable?

A: The RKL4578 cable is rated to handle a current of up to 71.3 A at 40°C (b2).

Q: Is the RKL4578 cable designed for drag chain applications, and how many bending cycles can it withstand?

A: This cable is suitable for use in drag chain applications and can endure up to 5,000,000 bending cycles.

Q: What material and color is used for the outer jacket of the RKL4578 cable?

A: The outer jacket of the RKL4578 is made from PUR and is colored orange (RAL 2003).

Q: Does the RKL4578 cable provide shielding for electromagnetic protection?

A: The RKL4578 features a total shield for comprehensive electromagnetic protection.

Q: What is the maximum conductor temperature allowed for the RKL4578 cable?

A: The maximum conductor temperature for the RKL4578 power cable is 80°C.

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