RKL4560 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RKL4560 is part of the RKL Motor Power Cables series and features a durable PUR jacket and overall diameter of 22.2 mm. It has 4 power cores with a 10.0 mm² cross-section and supports up to 600 V AC operating voltage. The cable is rated for 5 million bending cycles, a dynamic bending radius of 7.5 times the diameter, and operates in temperatures from -20 to +40 °C.

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Product Description:

The RKL4560 cable is a flexible motor supply lead manufactured by Bosch Rexroth Indramat for the RKL Motor Power Cables series. Designed for moving-axis installations such as gantry robots and handling modules, the product carries drive output to the motor while providing auxiliary conductors for encoder or brake circuits. By grouping power and control cores inside a single robust sheath, the cable simplifies wiring runs in automated cells and preserves signal integrity during continuous flexing.

Electrically, the cable supports a phase-to-ground rating of 600 V AC; this matches the output range of standard Rexroth servo inverters. Four copper power conductors with a cross-section of 10.0 mm² each are arranged symmetrically, giving adequate ampacity and keeping voltage drop low over long runs. A dedicated green/yellow core takes the count to 4 load paths. The outer diameter measures 22.2 mm, yet the polyurethane jacket keeps weight and abrasion low. When laid in static trays the sheath may be bent down to 5xD without exceeding insulation strain. Its jacket material is PUR, and conductor resistance is limited to 1.91 Ω/km at 20 °C, supporting efficient current flow.

Dynamic performance is critical in cable chains; the RKL4560 endures 5 million flex cycles without conductor breakage when minimum motion parameters are observed. For moving applications the permissible bend drops to 7.5xD, ensuring shield integrity while still allowing compact loops. The insulation remains flexible from -20 °C up to +40 °C, so cold starts and heated enclosures do not compromise bending life. Two control pairs, specified as 2 × 1.0 mm² plus 2 × 1.5 mm², share the same PUR jacket, and the material’s cut-through resistance helps the cable maintain mechanical stability under constant acceleration.

Bending Cycles
5 million
Conductor Resistance (20 °c)
1.91 Ω/km
Control Wires
2x1.0 mm² + 2x1.5 mm²
Dynamic Bending Radius
7.5xD
Jacket Material
PUR
Max Operating Temp (flexible)
+40 °C
Min Operating Temp (flexible)
-20 °C
Operating Voltage (power)
600 V AC
Overall Diameter
22.2 mm
Power Cores
4
Power Wire Cross-section
10.0 mm²
Static Bending Radius
5xD

Frequently Asked Questions about RKL4560:

Q: How many bending cycles can the RKL4560 power cable withstand?

A: The RKL4560 power cable can handle up to 5 million bending cycles, making it highly durable for dynamic motion applications.

Q: What types and sizes of control wires are included in the RKL4560 cable?

A: This cable includes two 1.0 mm² and two 1.5 mm² control wires, allowing integration of control signals alongside main power lines.

Q: What is the highest operating temperature for the RKL4560 when in flexible applications?

A: The maximum operating temperature for the RKL4560 under flexible conditions is +40 °C.

Q: What material is used for the jacket of the RKL4560 power cable?

A: The RKL4560 features a PUR jacket material, offering resistance to abrasion and many industrial agents.

Q: What is the maximum operating voltage rating of the RKL4560's power cores?

A: This cable supports an operating voltage of up to 600 V AC for its power cores.


Internal Product Review

  • ‘‘The RKL4560 is a durable motor power cable from Bosch Rexroth Indramat, built with a robust PUR jacket and engineered for up to 5 million bending cycles. It features four power cores at 10.0 mm² cross-section, supporting high flexibility and consistent power delivery. This cable is well-suited for demanding motion applications requiring longevity and reliable electrical performance.’’

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