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RKL4544 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RKL4544 is part of the RKL Motor Power Cables series and features a cable diameter of 29.8 mm with a conductor resistance of 0.78 ohms per kilometer at 20 degrees Celsius. This halogen-free cable uses a PUR jacket, supports up to 5,000,000 bending cycles, and allows a maximum travel path of 50 meters.

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Product Description:

The RKL4544 is a motor power cable manufactured by Bosch Rexroth Indramat within the RKL Motor Power Cables series. Designed for servo drive installations, the assembly carries three-phase power and auxiliary control signals between inverters and synchronous motors while tolerating continuous movement in cable carriers used on pick-and-place systems, gantries, and machining centers. Its polyurethane outer jacket and finely stranded conductors create a flexible but durable connection that minimizes electrical loss and mechanical wear in high-cycle industrial automation applications.

The overall cable diameter measures 29.8 mm, a dimension that affects gland selection and routing space inside moving cable chains. Each phase conductor has a cross-sectional area of 25.0 mm², providing ample copper area to limit heating at peak servo currents. Brake or sensor lines are routed through separate cores with a cross-sectional area of 1.5 mm², helping prevent control voltage drop over long runs. Electrical resistance is limited to 0.78 Ω/km at 20 °C, supporting accurate drive current regulation. The line-to-shield capacitance is 1.1 nF/m, which helps maintain clean pulse-width-modulated waveforms by keeping common-mode displacement currents predictable.

The cable has a mechanical service life of 5,000,000 bending cycles, making it suitable for continuous flexing in industrial machinery. Its construction supports drag-chain routing over travel paths up to 50 m. The halogen-free PUR sheath has an RAL 2003 orange finish and resists cutting oils and abrasion while reducing the release of corrosive gases during a fire. Conductors may operate at a maximum temperature of 90 °C in fixed installations. During repeated movement, the conductors may operate at temperatures up to 80 °C without degrading the insulation. These temperature limits support routing near servo motors and other equipment that generates substantial heat during extended operating cycles.

Bending Cycles
5,000,000
Cable Diameter
29.8 mm
Conductor Resistance (20 C)
0.78 Ω/km
Control Wire Cross-section
1.5 mm²
Discharge Capacitance
1.1 nF/m
Drag Chain Suitable
Yes
Halogen-free
Yes
Jacket Color
RAL 2003
Jacket Material
PUR
Max Travel Path
50 m
Power Wire Cross-section
25.0 mm²
Wire Temp (fixed)
90 C
Wire Temp (flexible)
80 C

Frequently Asked Questions about RKL4544:

Q: How many bending cycles can the RKL4544 motor power cable withstand?

A: The RKL4544 cable is rated for 5,000,000 bending cycles, making it suitable for applications requiring frequent motion.

Q: Is the RKL4544 cable halogen-free for safer installation environments?

A: This cable is halogen-free, reducing toxic emissions in the event of a fire.

Q: What is the maximum travel path supported by the RKL4544 cable?

A: The maximum travel path for the RKL4544 cable is 50 meters in a drag chain application.

Q: What jacket material and color does the RKL4544 cable use for identification and durability?

A: The jacket of the RKL4544 cable is made of PUR and colored RAL 2003.

Q: What is the power wire cross-section size in the RKL4544 cable?

A: The power wire cross-section in the RKL4544 cable is 25.0 mm², providing capacity for high current loads.


Internal Product Review

  • ‘‘The RKL4544 motor power cable from Bosch Rexroth Indramat is built for demanding applications, featuring a robust PUR jacket and halogen-free construction for enhanced safety and durability. With 5,000,000 bending cycles and suitability for drag chain use, it delivers excellent flexibility and longevity in dynamic installations. This cable stands out for its reliable performance in high-movement environments.’’

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