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RKL4520 Bosch Rexroth Indramat

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Internal Product Review

The RKL4520 motor power cable from Bosch Rexroth Indramat features a durable PUR jacket in RAL 2003 orange for high visibility and protection in industrial environments. It supports up to 5,000,000 bending cycles and maintains flexibility with a dynamic bending radius of 7.5xD. This cable stands out for robust construction and long service life in demanding applications.

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Product Description:

The RKL4520 motor power cable is produced by Bosch Rexroth Indramat and belongs to the RKL Motor Power Cables series. Designed to connect Rexroth servo drives to compatible motors, it carries three-phase power and auxiliary control signals within a single jacket. The cable uses PUR insulation that resists oil and abrasion, while its orange RAL 2003 finish makes the harness easy to identify within machinery. By combining power and brake conductors in one preassembled harness, the cable reduces the number of separate connections required for automated axes and helps simplify routing through equipment.

The main phase conductors each have a cross-sectional area of 16.0 mm², while the integrated control pairs have a cross-sectional area of 1.5 mm². These conductor sizes support the required current flow while helping control voltage drop across longer cable runs. Copper resistance at 20 °C is rated at 1.21 Ω/km, allowing electrical losses to be considered when matching the cable to the drive and motor. An overall diameter of 25.5 mm keeps the cable compact enough to fit within standard drag-chain channels and routing guides. During machine movement, the minimum dynamic bending radius is 7.5 × D, which limits mechanical stress on the conductor strands as the cable repeatedly flexes. The matte, adhesion-free jacket also prevents sticking against adjacent cables or carrier surfaces during continuous movement.

For fixed routing, the assembly operates at ambient temperatures from -30 to +40 °C, making it suitable for control cabinets and stationary machine sections exposed to a broad temperature range. In moving cable carriers, it remains functional from -20 to +40 °C, where repeated motion places additional demands on the jacket and internal conductors. Cyclic durability reaches 5,000,000 bending cycles when the recommended motion conditions are maintained. A stationary installation permits a minimum bending radius of 5 × D, allowing tighter turns in control cabinets without kinking or damaging the conductor cores. The controller end terminates in a keyed RLS0723/K16 connector, which provides polarity-safe mating with compatible Rexroth drive modules and helps prevent incorrect orientation during connection.

Ambient Temp (fixed Install)
-30 to 40 C
Ambient Temp (flexible Install)
-20 to 40 C
Bending Cycles
5,000,000
Conductor Resistance (20 C)
1.21 Ω/km
Control Wires Cross-section
1.5 mm²
Controller Connector
RLS0723/K16
Dynamic Bending Radius
7.5xD
Jacket Color
RAL 2003 (Orange)
Jacket Material
PUR (adhesion-free, matt)
Outer Diameter
25.5 mm
Power Wires Cross-section
16.0 mm²
Static Bending Radius
5xD

Frequently Asked Questions about RKL4520:

Q: What is the static bending radius for the RKL4520 motor power cable?

A: The static bending radius for the RKL4520 is 5 times the cable diameter.

Q: What ambient temperature range does the RKL4520 support for fixed installation?

A: The RKL4520 can be used at temperatures from -30 to 40°C for fixed installations.

Q: What is the conductor resistance of the RKL4520 at 20°C per kilometer?

A: This cable has a conductor resistance of 1.21 Ω per kilometer at 20°C.

Q: What is the material and color of the outer jacket on the RKL4520 power cable?

A: The RKL4520 features a jacket colored RAL 2003 orange made of PUR, which is adhesion-free and matt.

Q: What is the power wire cross-section size in the RKL4520 cable?

A: The RKL4520 is equipped with power wires that each have a cross-section of 16.0 mm².

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