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RKL4509 Bosch Rexroth Indramat

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Internal Product Review

The RKL4509 is a durable motor power cable from Bosch Rexroth Indramat, featuring a robust PUR outer jacket and total shield for reliable performance in demanding environments. Halogen-free and hydrolysis-resistant construction ensures safety and longevity even under repeated bending, rated at 5 million cycles. This model stands out for its excellent flexibility and industrial-grade resilience.

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Product Description:

The RKL4509 motor power cable is produced by Bosch Rexroth Indramat as part of the RKL Motor Power Cables series. It serves as a dynamic supply link between a drive amplifier and its motor, carrying motor power and auxiliary control signals through complex motion paths in automated assembly lines, gantry loaders, and packaging machines. The cable combines mechanical flexibility with electrical integrity to support stable motor operation in high-cycle industrial automation, including installations that use drag chains or involve torsional movement. Its flexible design accommodates repetitive machine motion while protecting the conductors and control pairs from excessive mechanical stress.

The cable is rated for 5 million flex cycles in continuous-motion cable chains. Its nominal outer diameter of 25.5 mm fits standard chain separators while keeping the internal strand arrangement uniform. Stationary routing requires a minimum bending radius of 5 × D, while dynamic routing requires a minimum bending radius of 7.5 × D to reduce copper work hardening at each articulation. The conductors may reach 80 °C without degrading the insulation, supported by the cross-linked primary sheath. A matte, low-adhesion surface works with the wear-resistant polyurethane jacket to reduce friction against guide channels and resist abrasion during high-speed movement.

The electrical core contains 4 × 16.0 mm² power conductors and two twisted control pairs of 1.5 mm² that share a common drain. An overall shield made from tinned copper braid and aluminum laminate surrounds all elements to limit electromagnetic interference and support compliance with drive EMC requirements. The outer jacket is molded from PUR, a compound that is halogen-free, silicone-free, and resistant to hydrolysis for use in humid or chemically cleaned work cells. The jacket has an orange RAL 2003 finish that improves visibility within machinery and cable routing systems. Its matte surface also helps prevent oil and machining residue from adhering to the cable during operation.

Bending Cycles
5 million
Cable Diameter
25.5 mm
Control Wire Cross-section
2x(2x1.5 mm²)
Halogen-free
Yes
Hydrolysis Resistance
Yes
Max Conductor Temperature
80°C
Min Bending Radius (fixed)
5 x D
Min Bending Radius (flexible)
7.5 x D
Outer Jacket Color
Orange (RAL 2003)
Outer Jacket Material
PUR
Power Conductors Cross-section
4x16.0 mm²
Shield Type
Total Shield
Silicone-free
Yes
Surface Finish
Matte, Low-Adhesion

Frequently Asked Questions about RKL4509:

Q: Is the RKL4509 power cable halogen-free?

A: The RKL4509 power cable is halogen-free, making it suitable for environments where low toxicity and reduced smoke emissions are required.

Q: How many bending cycles can the RKL4509 cable handle before failure may occur?

A: This cable can withstand up to 5 million bending cycles, supporting applications with frequent motion or flexing.

Q: What material is used for the RKL4509's outer jacket?

A: The outer jacket of the RKL4509 is made from PUR, offering durability and chemical resistance.

Q: What is the minimum bending radius required for the RKL4509 cable during flexible use?

A: For flexible installation, the minimum bending radius specified for the RKL4509 cable is 7.5 times the diameter.

Q: What type of shielding does the RKL4509 cable use for electromagnetic protection?

A: The RKL4509 features a total shield design for enhanced electromagnetic interference protection.

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