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RKL4496 Bosch Rexroth Indramat

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Internal Product Review

The RKL4496 from Bosch Rexroth Indramat is a motor power cable designed for demanding automation environments, featuring a durable PUR jacket and suitability for drag chain use. With a bending cycle rating of 5,000,000 and support for both fixed (+90°C) and flexible (+80°C) wire temperatures, this cable delivers outstanding resilience for dynamic applications. Overall, the RKL4496 stands out for its longevity and robust construction.

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Product Description:

The RKL4496 motor power cable is produced by Bosch Rexroth Indramat for the RKL Motor Power Cables series. It carries phase and protective grounding conductors from drive amplifiers to servomotors in industrial automation systems and is designed for continuously moving drag-chain installations on gantries, robots, and transfer lines. The cable combines fine-stranded copper cores with an abrasion-resistant sheath so that regulated power reaches the motor with limited voltage drop and without premature insulation wear.

The cable uses INK0605 bulk cable, which establishes the conductor geometry and insulation arrangement. Its dynamic service life reaches 5,000,000 bending cycles, allowing repeated travel in high-duty energy chains. An external diameter of 22.2 mm keeps the bundle compact while accommodating four 10.0 mm² power cores for medium-frame motors. The sheath consists of orange RAL 2003 PUR, a halogen-free material that resists oil, abrasion, and weld spatter. Electrical losses are limited by a conductor resistance of 1.91 Ω/km at 20 °C, helping reduce voltage drop over long cable runs. Phase identification follows the 1, 2, 3, and GNYE color code for clear conductor assignment during installation. The cable is approved for drag-chain use, and its fine-stranded conductors withstand the repeated bending associated with moving machine axes.

Thermal limits permit continuous service at up to +90 °C in fixed installations and up to +80 °C during continuous flexing, covering both stationary and moving cable routes. Fixed routing requires a minimum bend radius of 5 × D, whereas moving sections require a minimum bend radius of 7.5 × D to reduce conductor fatigue. The drive end terminates with an RLS0721/K10 controller connector, while the motor end uses an RLK0006 plug to provide secure connections at both interfaces.

Bending Cycles
5,000,000
Bulk Cable Type
INK0605
Conductor Resistance (20°c)
1.91 Ω/km
Controller Connection
RLS0721/K10
Drag Chain Use
Yes
Jacket Material
PUR (orange RAL 2003)
Max Wire Temp (fixed)
+90 °C
Max Wire Temp (flexible)
+80 °C
Min Bend Radius (fixed)
5xD
Min Bend Radius (flexible)
7.5xD
Motor Connection
RLK0006
Outer Diameter
22.2 mm
Phase/pe Colors
1, 2, 3, GNYE
Power Core Configuration
4x10.0 mm²

Frequently Asked Questions about RKL4496:

Q: How many bending cycles is the RKL4496 cable rated for use in drag chains?

A: The RKL4496 cable supports up to 5,000,000 bending cycles for continuous flex applications.

Q: What material and color is used for the jacket of the RKL4496 cable?

A: The outer jacket is made of PUR in orange (RAL 2003) for durability and visibility.

Q: What are the minimum bend radii for the RKL4496 cable in fixed and flexible setups?

A: The minimum bend radius for fixed installation is 5x the cable diameter, and for flexible installation it is 7.5x the cable diameter.

Q: What is the outer diameter of the RKL4496 power cable from Bosch Rexroth Indramat?

A: The RKL4496 motor power cable has an outer diameter of 22.2 mm, providing a substantial core for power transmission.

Q: What is the power core configuration of the RKL4496 cable from the RKL series?

A: The RKL4496 features a 4x10.0 mm² power core configuration for its conductors.

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