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RKL4454 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RKL4454 is a power cable in the RKL Motor Power Cables series, designed for drag-chain use and rated for up to 5 million bending cycles. It features a cable diameter of 22.2 mm, an INS0623 connector, and a total shield for protection. The cable is constructed with a PUR jacket in orange color and provides power wire cross-sections of 4x10.0 mm², supporting voltages of 300/500 V.

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Product Description:

Bosch Rexroth Indramat offers the RKL4454 cable in its RKL Motor Power Cables series. The assembly integrates power and auxiliary conductors within a single flexible sheath. Because both circuit groups are combined in one cable, it supports organized routing between an IndraDrive amplifier and a synchronous servo motor. By combining factory-terminated connector hardware with matched conductor geometry, the product supports consistent current delivery in packaging lines, gantry axes, and material-handling stations.

With an outer diameter of 22.2 mm, the cable fits compact routing trays, while its PUR jacket is adhesion-free and matte so it can slide smoothly against neighboring hoses. The surface is colored RAL 2003 orange for quick identification on a plant floor. For static installation, it tolerates a minimum bend radius of 5 × D, and in moving drag chains the limit is 7.5 × D so the conductors are not overstressed. Qualified for drag-chain service, the design withstands 5 million bending cycles at accelerations up to 10 m/s², enabling high-speed pick-and-place stages. A total shield encloses the core bundle to block external electromagnetic fields and maintain signal integrity.

Four phase conductors sized 4×10.0 mm² deliver main motor current, while the control leads of 2×1.0 + 2×1.5 mm² carry brake release and temperature signals so the drive can monitor the axis in real time. This arrangement allows one cable run to handle motor power together with the auxiliary connections needed during operation. Voltage endurance is rated at 300/500 V, matching standard IndraDrive inverters and helping prevent insulation breakdown under repetitive pulse-width modulation. An INS0623 molded connector terminates the cable and provides keyed locking with strain relief for vibration-prone assemblies. The PUR jacket, total shielding, and the high-strand-count conductors help limit triboelectric charge and reduce electrical noise during motion.

Bending Cycles
5 million
Cable Diameter
22.2 mm
Connector Type
INS0623
Control Wire Cross-section
2x1.0 + 2x1.5 mm²
Drag-chain Use
Yes
Jacket Color
RAL 2003 (orange)
Jacket Material
PUR (adhesion-free, matt)
Max Acceleration
10 m/s²
Min Bend Radius (fixed)
5 x D
Min Bend Radius (flexible)
7.5 x D
Power Wire Cross-section
4x10.0 mm²
Power Wire Voltage
300/500 V
Shielding
Total Shield

Frequently Asked Questions about RKL4454:

Q: How many bending cycles can the RKL4454 cable withstand?

A: The RKL4454 supports up to 5 million bending cycles, making it suitable for applications that require frequent movement.

Q: What is the jacket material of the RKL4454 cable?

A: The cable jacket of the RKL4454 is made from PUR with an adhesion-free, matt finish for added durability.

Q: Does the RKL4454 cable include shielding?

A: The RKL4454 power cable features a total shield design for enhanced electromagnetic protection.

Q: What type of connector is used with the RKL4454 cable?

A: The RKL4454 uses an INS0623 connector type for secure electrical connections.

Q: What is the maximum acceleration supported by the RKL4454 cable?

A: The RKL4454 supports a maximum acceleration of 10 m/s² during dynamic use.


Internal Product Review

  • ‘‘The RKL4454 motor power cable from Bosch Rexroth Indramat features a durable PUR jacket in RAL 2003 orange and supports up to 5 million bending cycles, making it well-suited for continuous drag-chain use. With a total shield and an INS0623 connector, this cable provides secure connections and reliable signal integrity. The RKL4454 stands out for its longevity and suitability in demanding automation environments.’’

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