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RKL0005 Bosch Rexroth Indramat

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Internal Product Review

The RKL0005 from Bosch Rexroth Indramat is a robust motor power cable designed for demanding motion applications, featuring a PUR jacket and halogen-free construction for enhanced durability and safety. Rated for 5,000,000 bending cycles and suitable for use in drag chains, this cable supports high flexibility and long service life. Its dependable performance makes it ideal for dynamic automation environments.

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Product Description:

The RKL0005 is a preassembled motor power cable produced by Bosch Rexroth Indramat for the RKL Motor Power Cables series. This molded assembly links an IndraDrive controller to a servo motor, transmitting three-phase power and protective earth while carrying feedback sensor pairs within a single sheath. Combining these circuits supports compact routing through automated machinery without requiring separate power and sensor cables. The cable is intended for moving cable carriers and other dynamic cable-management systems used in industrial automation lines.

The copper core has a 4 × 1.0 mm² + 2 × (2 × 0.75 mm²) layout, providing separate twisted sensor pairs alongside a mains bundle containing 3 + PE conductors. These elements are protected by a PUR outer jacket that resists oil and welding sparks. The halogen-free jacket also limits the release of corrosive gases if exposed to fire. Continuous operating voltage is rated at 600 V, matching the output section of compatible IndraDrive power modules. A molded RLS0722/K01 drive connector mates with the controller, while an RLS1101/C02 motor connector terminates the opposite end. The cable has an outer diameter of 12.2 mm, which allows it to fit common carrier compartments. Fixed routing permits a minimum bend radius of five times the cable diameter, while moving installations require a minimum radius of 7.5 times the diameter. Travel speeds can reach 3 m/s over a 5 m path without exceeding the stated electrical and mechanical limits.

Service life under continuous motion is rated for 5,000,000 bending cycles, supporting repetitive movement in drag chains and automated gantries. The cable also tolerates torsion of ±180 degrees per 30 cm, accommodating rotary axes where the cable must twist as equipment turns. Permissible acceleration reaches 20 m/s², allowing the assembly to follow rapid machine movement without damaging the sheath. Proper carrier separation and strain relief help prevent localized stress near the molded connectors during repeated travel. Routing should remain free of sharp edges, crushing forces, and bends below the permitted radius so the conductors and sensor pairs can move without excessive mechanical loading.

Bending Cycles
5,000,000
Bending/torsion Stress
±180°/30 cm
Cable Construction
4x1.0 + 2x(2x0.75) mm²
Controller Connector
RLS0722/K01
Dynamic Bending Radius
7.5xD
Halogen-free
Yes
Jacket Material
PUR
Max Acceleration
20 m/s²
Max Travel Path
5 m
Max Travel Velocity
3 m/s
Motor Connector
RLS1101/C02
Operating Voltage (power)
600 V
Outer Diameter
12.2 mm
Power Conductors
3 + PE
Static Bending Radius
5xD
Use In Drag Chains
Yes

Frequently Asked Questions about RKL0005:

Q: How many bending cycles can the RKL0005 motor power cable endure?

A: The RKL0005 cable is designed to withstand up to 5,000,000 bending cycles.

Q: What is the maximum acceleration supported by the RKL0005 cable?

A: This cable has a maximum acceleration rating of 20 m/s², making it suitable for dynamic applications.

Q: What jacket material is used for the RKL0005 motor power cable?

A: The RKL0005 uses a PUR jacket material, providing robust protection and durability in demanding environments.

Q: Which controller connector is equipped on the RKL0005 cable?

A: The controller connector for this cable is the RLS0722/K01 model.

Q: Is the Bosch Rexroth RKL0005 motor power cable halogen-free?

A: Yes, the RKL0005 is halogen-free, offering safety advantages in sensitive settings.

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