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RD52.1-4B-160-R-V1-FW Bosch Rexroth Indramat

MPN: R911200611

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The Bosch Rexroth Indramat RD52.1-4B-160-R-V1-FW is a drive controller from the RD 500 Drive Controllers series and features a rated motor output of 160 kW. It has a built-in brake chopper with a continuous power of 40 kW and operates on a voltage range of 380 to 480 V. The controller uses liquid cooling with an internal pump and offers a degree of protection rated at IP20, with a weight of 157 kg.

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Product Description:

Bosch Rexroth Indramat manufactured the RD52.1-4B-160-R-V1-FW drive controller as part of the RD 500 Drive Controllers series. The unit connects to a three-phase AC supply and uses an internal converter stage to control speed and torque in industrial motors under automated control loops. A built-in brake chopper dissipates regenerated energy through matched resistors. The controller also includes an integrated mains filter and terminals for 24 V external standby power. This arrangement lets the drive respond to commanded operating points from a higher-level control system while managing motor behavior under changing load conditions.

During steady operation, the controller delivers a rated motor output of 160 kW while drawing a rated current of 290 A and presenting 191 kVA of apparent power at a 4 kHz switching frequency. The permissible mains voltage spans 380 to 480 V AC, and the electronics tolerate a ±10% deviation so installation on lightly regulated grids is acceptable. Regulation is executed by field-oriented vector control, providing precise flux alignment for dynamic speed loops. This control method helps maintain stable torque production as operating speed changes. Liquid cooling with an internal pump is required above 132 kW, and the cabinet must exhaust 0.4 m³/s of air to remove residual heat. The housing carries an IP20 rating, so it is intended for enclosed electrical cabinets where accidental contact and larger foreign objects are restricted.

Transient demands are handled with a peak apparent power of 248 kVA for 60 s, and the device can supply a one-second surge current of 493 A. It can also furnish 377 A for a full minute without derating, which supports short periods of elevated motor demand. The liquid-cooled heat sink dissipates 6.5 kW of internal losses, and the brake chopper supports 40 kW continuously or 270 kW for 0.1 s when connected to a 2.2 Ω resistor. The controller weighs 157 kg in its liquid-cooled form and is intended for switchboards that maintain clean, dry air rather than outdoor exposure.

Brake Chopper
Built-in brake chopper
Chopper Continuous Power
40 kW
Chopper Minimum Resistance
2.2 Ω
Chopper Peak Power (0.1 S)
270 kW
Control Type
Field oriented vector control
Cooling Air Requirement (4 Khz)
0.4 m³/s
Cooling Type
Liquid cooling with internal pump (>= 132 kW)
Degree Of Protection
IP20
Design Generation
1
Environmental Class
3K3
Firmware Note
Firmware must be ordered as separate subposition
Functions
24 V stand-by power, external
Mains Filter
Integrated
Peak Apparent Power (60 S, 4 Khz)
248 kVA
Peak Current (1 S, 4 Khz)
493 A
Peak Current (60 S, 4 Khz)
377 A
Power Loss (4 Khz)
6.5 kW
Product Type
Drive Controller
Rated Apparent Power (4 Khz)
191 kVA
Rated Current (4 Khz)
290 A
Rated Motor Output (4 Khz)
160 kW
Rated Power
160 kW
Supply Type
Converter 3 x AC
Tolerance
±10 %
Voltage Range
380 to 480 V
Weight (liquid Cooling)
157 kg
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Frequently Asked Questions about RD52.1-4B-160-R-V1-FW:

Q: What is the rated motor output of the RD52.1-4B-160-R-V1-FW drive controller?

A: The RD52.1-4B-160-R-V1-FW provides a rated motor output of 160 kW at 4 kHz switching frequency.

Q: Does the RD52.1-4B-160-R-V1-FW include a brake chopper?

A: This drive controller features a built-in brake chopper for efficient dynamic braking.

Q: What type of cooling does the RD52.1-4B-160-R-V1-FW use?

A: The RD52.1-4B-160-R-V1-FW is equipped with liquid cooling using an internal pump, designed for drives with power ratings of 132 kW and above.

Q: What is the voltage range supported by the RD52.1-4B-160-R-V1-FW?

A: The supply voltage range for this model is 380 to 480 V AC in a three-phase configuration.

Q: What control method does the RD52.1-4B-160-R-V1-FW drive controller use?

A: It utilizes field oriented vector control for precise motor operation and control.


Internal Product Review

  • ‘‘The RD52.1-4B-160-R-V1-FW is a well-engineered Bosch Rexroth Indramat drive controller with 160 kW rated power and field oriented vector control. The built-in brake chopper with 40 kW continuous chopper power adds strong dynamic braking capability for demanding drive duties. IP20 protection and an integrated mains filter support dependable cabinet installation, making the controller an excellent high-power solution.’’

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