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RD52.1-4B-160-F-F1-FW Bosch Rexroth Indramat

MPN: R911201402

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The Bosch Rexroth Indramat RD52.1-4B-160-F-F1-FW is a drive controller from the RD 500 Drive Controllers series and features field oriented vector control. It provides a rated power of 160 kW, operates on a voltage range of 380 to 480 V, and uses integrated forced air cooling with liquid circulation. The unit includes a built-in brake chopper and mains filter, with a supply type of three-phase AC converter.

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Product Description:

The RD52.1-4B-160-F-F1-FW is a drive controller manufactured by Bosch Rexroth Indramat for the RD 500 Drive Controllers series. It converts three-phase line power into a regulated output for asynchronous or synchronous AC motors, enabling precise torque and speed regulation in automated conveyors, presses, machining centers, and other demanding drive tasks. Its control platform supports applications that require stable acceleration, controlled deceleration, and consistent operation under changing load conditions. The hardware is supplied as design generation 1, which suits established RD 500 system layouts.

It operates from 380 to 480 V utility mains that feed a three-phase AC converter and an intermediate DC link. Under proper cooling, it can deliver up to 160 kW to the connected motor group. Control loops are executed with field-oriented vector control, which regulates flux-producing and torque-producing current components separately for responsive motor behavior. The power section and measurement channels are rated for component deviations of ±10 %, giving the unit tolerance for common grid fluctuations while helping output regulation remain stable.

A built-in brake chopper protects the DC link from overvoltage by switching excess energy into a braking resistor during rapid deceleration. Heat generated by power semiconductors is removed through forced-air cooling with integrated liquid circulation, combining fan-driven airflow with a coolant plate to keep internal temperatures under control during sustained operation. Incoming distortion is reduced by an integrated mains filter, which helps limit conducted interference on the supply side. Diagnostic resolution is improved through current filter feedback signals (U6, V6, W6), allowing the control board to monitor individual phase currents and respond quickly to load changes or phase imbalance.

Brake Chopper
Built-in brake chopper
Control Type
Field oriented vector control
Cooling Type
Forced air cooling integrated liquid circulation
Design Generation
1
Firmware Note
Firmware must be ordered as separate subposition
Functions
Feedback of current filter (U6, V6, W6)
Mains Filter
Integrated
Product Type
Drive Controller
Rated Power
160 kW
Supply Type
Converter 3 x AC
Tolerance
±10 %
Voltage Range
380 to 480 V
  • RD5214B160FF1FW
  • RD52 1 4B 160 F F1 FW
  • rd52.1-4b-160-f-f1-fw

Frequently Asked Questions about RD52.1-4B-160-F-F1-FW:

Q: Does the RD52.1-4B-160-F-F1-FW have a built-in brake chopper?

A: The RD52.1-4B-160-F-F1-FW drive controller features a built-in brake chopper for energy dissipation during braking cycles.

Q: What type of control does the RD52.1-4B-160-F-F1-FW drive controller use?

A: This model utilizes field oriented vector control, providing precise motor management and control.

Q: What is the rated power of the RD52.1-4B-160-F-F1-FW?

A: It supports a rated power output of 160 kW for high-performance applications.

Q: How is the RD52.1-4B-160-F-F1-FW drive controller cooled?

A: The RD52.1-4B-160-F-F1-FW uses forced air cooling with integrated liquid circulation to maintain optimal operating temperatures.

Q: What voltage range does the RD52.1-4B-160-F-F1-FW support?

A: This drive controller operates within a voltage range of 380 to 480 V, accommodating typical industrial power supplies.


Internal Product Review

  • ‘‘The RD52.1-4B-160-F-F1-FW is a Bosch Rexroth Indramat drive controller. Field oriented vector control and 160 kW rated power support precise speed regulation and confident torque performance. An integrated mains filter and built-in brake chopper make this RD 500 controller a highly effective choice for industrial drive packages.’’

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