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RAC 3.1-150-460-A0I-W1-220 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RAC 3.1-150-460-A0I-W1-220 is an AC main spindle drive controller and part of the RAC Spindle Drive Controllers series. It features a rated connection voltage of either 3-phase AC 400 V or 460 V at 50 Hz and a rated current of 150 A. The controller includes an incremental encoder output and uses an internal blower for cooling.

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Product Description:

The RAC 3.1-150-460-A0I-W1-220 is an AC main spindle drive controller manufactured by Bosch Rexroth Indramat for the RAC Spindle Drive Controllers series. Installed between the CNC control and a high-speed spindle motor, it regulates torque and speed during turning, milling, or grinding processes. The device belongs to series 3 and version 1 of the platform, linking directly to induction or synchronous spindle machines that require finely controlled current and reliable field-oriented regulation. Designed for cabinet mounting, the unit combines power conversion, speed reference handling, and internal cooling in a single housing.

Its control electronics draw auxiliary power from AC 230 V at 50/60 Hz, ensuring compatibility with standard shop supplies. The power bridge is designed for 3 x AC 400 V, 50 Hz, ±15%, or 3 x AC 460 V mains, so the same model can serve both 400 V European networks and 460 V North American plants. Continuous motor current capability reaches 150 A, giving adequate headroom for heavy cutting cycles without derating. Thermal stability is maintained by an internal blower that circulates air through the integrated heat sink, eliminating the need for ducted cabinet air. Spindle speed is commanded through an analog (±10 V) reference, allowing a simple interface to analog CNC spindle channels and quick velocity changes during tool transitions.

The signal cluster is accessed on the X4, 9-pole terminal, simplifying wiring by grouping enable, reference, and feedback lines on one connector. Because the unit ships without an additional bleeder, excess regenerative energy must be handled by the internal circuitry or a separately mounted resistor if braking cycles are intense. It is delivered without an additional encoder input, so external position sensors cannot be connected. However, the controller provides an incremental encoder output that mirrors spindle position for downstream CNC or monitoring equipment.

Additional Bleeder
Without additional bleeder
Additional Encoder Input
Without additional encoder input
Additional Interface
Incremental encoder output
Cooling
Internal Blower / Built-in fan
Device Type
AC Main Spindle Drive Controller
Interface Terminal
X4, 9 poles
Rated Connection for Control Electronics
AC 230 V / 50-60 Hz
Rated Connection Voltage
3 x AC 400 V, 50 Hz, +/-15% or 3 x AC 460 V
Rated Current
150 A
Series
3
Speed Command
Analogue (+/- 10 V)
Version
1

Frequently Asked Questions about RAC 3.1-150-460-A0I-W1-220:

Q: How is the RAC 3.1-150-460-A0I-W1-220 spindle drive cooled?

A: The RAC 3.1-150-460-A0I-W1-220 drive is cooled by an internal blower and a built-in fan.

Q: What is the rated current capacity of the RAC 3.1-150-460-A0I-W1-220 drive controller?

A: This controller supports a rated current of 150 A, ensuring substantial power for spindle operations.

Q: What supply voltage is required for the RAC 3.1-150-460-A0I-W1-220 controller?

A: The RAC 3.1-150-460-A0I-W1-220 operates on 3 x AC 400 V at 50 Hz (±15%) or 3 x AC 460 V.

Q: What type of speed command input does the RAC 3.1-150-460-A0I-W1-220 accept?

A: Speed commands on this unit must be issued using an analogue signal of +/- 10 V.

Q: What type of interface terminal is found on the RAC 3.1-150-460-A0I-W1-220?

A: An interface terminal labeled X4 with 9 poles is provided on this drive controller.


Internal Product Review

  • ‘‘The RAC 3.1-150-460-A0I-W1-220 is an AC main spindle drive controller with a 150 A rated current and internal blower cooling. The analog ±10 V speed command and incremental encoder output support precise command handling and straightforward feedback integration. A strong Bosch Rexroth Indramat option for dependable spindle control.’’

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