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PSI64C0.100-W1 Bosch Rexroth Indramat

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Internal Product Review

The PSI64C0.100-W1 is a Bosch Rexroth Indramat medium frequency inverter that stands out for water-cooled operation and a 400 to 480 VAC mains voltage range. A 220 A nominal mains current and 21 discrete 24 V inputs make this unit well suited for demanding power conversion and control integration. Strong thermal performance is a key advantage, highlighted by 700 W maximum cooling losses.

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Product Description:

The PSI64C0.100-W1 is a medium-frequency inverter manufactured by Bosch Rexroth Indramat for the PSI Frequency Inverters series. It converts three-phase mains power into a regulated medium-frequency output that drives induction heaters, brazing stations, and other automated processes that require controlled thermal energy. By modulating electrical current through an external work coil, the device delivers contact-free heat exactly where it is needed within industrial production cells.

The inverter operates from a three-phase supply of 400 – 480 VAC, and its nominal mains draw is 220 A. A 95 mm² connection cross-section supports that current without excessive conductor heating. Internal thermal dissipation begins at 69 W for basic cabinet losses and rises to 210 W when the drive reaches maximum modulation depth. The water-cooled housing can expel up to 700 W of heat through its integrated plate exchanger. Twenty-one discrete 24 V inputs and thirteen discrete 24 V outputs link sensors and actuators through the 24 V I/O interface; channel O0 supplies +24 V at 1 A, while channels O1 through O12 provide +24 V at 0.1 A. These signals allow the inverter to exchange interlocks, status information, and cycle commands with surrounding machine controls. A 24 V timer stage coordinates external sequence events for synchronized machine operation.

For high-power bursts, the unit can supply a primary current of 1600 A, enabling the partnered PSG 3100 transformer to deliver a secondary pulse of 70 kA to the workpiece circuit. Continuous operation at these levels requires a minimum coolant flow of 4 l/min, and the pressure drop across the internal passages remains at 0.6 bar when that flow is maintained. This coolant path helps keep semiconductor temperatures controlled during sustained heating cycles. With a total weight of 40 kg, the inverter is intended for cabinet installation where both power and coolant connections can be routed directly to the unit.

Basic Cabinet Losses
69 W
Cabinet Losses At Max %i
210 W
Connection Cross-section
95 mm²
Cooling Method
Water Cooled
Discrete 24 V Inputs
21
Discrete 24 V Outputs
13
I/o Interface
24 V
Mains Nominal Current
220 A
Mains Voltage
400 - 480 VAC
Max Cooling Losses
700 W
Max Primary Current
1600 A
Max Secondary Current
70 kA (PSG 3100)
Output O0 Rating
+24 V, 1 A
Outputs O1-o12 Rating
+24 V, 0.1 A
Product Type
Medium Frequency Inverter
Timer Type
24 V
Water Flow Minimum
4 l/min
Water Pressure Drop
0.6 bar at 4 l/min
Weight
40 kg

Frequently Asked Questions about PSI64C0.100-W1:

Q: What is the mains voltage range for the PSI64C0.100-W1 frequency inverter?

A: This inverter supports a mains voltage range from 400 to 480 VAC, making it suitable for a variety of industrial power systems.

Q: What cooling method is used in the PSI64C0.100-W1 inverter?

A: The PSI64C0.100-W1 utilizes water cooling to manage heat dissipation effectively.

Q: How many discrete 24 V inputs are available on this frequency inverter?

A: This model is equipped with 21 discrete 24 V inputs for various control and automation purposes.

Q: What is the minimum water flow needed for cooling the PSI64C0.100-W1?

A: The minimum water flow required for proper cooling is 4 liters per minute.

Q: What are the cabinet losses at maximum capacity for this inverter?

A: At maximum capacity, the cabinet losses of the PSI64C0.100-W1 reach 210 W, which should be factored into thermal management planning.

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