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PSI63C0.789-W1 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat PSI63C0.789-W1 is a medium frequency inverter in the PSI Frequency Inverters series with a TriCore CPU, a control cycle of 1 millisecond, and a sequence frequency of 1000 Hz. It features water cooling, supports a mains voltage of 400 to 480 VAC, and has a maximum primary current of 800 Amps. The unit offers 128 serial inputs and outputs, a PROFINET network interface, and a 110 Amp nominal mains current.

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Product Description:

The PSI63C0.789-W1 is a medium-frequency inverter produced by Bosch Rexroth Indramat within the PSI Frequency Inverters series. As a power conversion unit, it modulates three-phase supply energy so that welding transformers, inductive heaters, or similar loads receive precisely timed current pulses for automated cells. The device integrates with factory networks, allowing motion controllers or PLCs to trigger high-current sequences while the internal architecture manages switching events on a millisecond scale. This operating method supports repeatable energy delivery in processes that depend on tightly timed output rather than simple line-frequency switching.

The inverter’s control loop updates every 1 ms, allowing tight regulation of output amplitude and phase during rapid process changes. A water-cooled baseplate transfers switching losses to an external circuit so cabinet air remains stable, while the TriCore CPU handles interpolation, fault supervision, and analog conversion. Line-side wiring must accommodate 110 A of mains current across an input range of 400 to 480 VAC. With a compatible PSG3100 welding transformer, the step-down stage can deliver up to 36 kA on the secondary side for demanding welding pulses.

Peak demand on the internal switches is limited by a 800 A primary current ceiling, and the PROFINET interface exchanges cyclic data with Ethernet-based timers so twenty-four point-address inputs can trigger independent schedules. Sequence repetition up to 1000 Hz lets short welds be stacked without loss of phase accuracy, while the buffered 128 I/O port group handles auxiliary clamps and sensors. Installation requires at least a 35 mm² supply conductor, because a smaller wire gauge can increase cable losses and may trip overcurrent protection, and the screw terminals accept cable lugs up to 50 mm². A minimum coolant flow of 4 l/min must be maintained to avoid thermal cutout during sustained operation.

Control Cycle
1 ms
Cooling Method
Water Cooled
Cpu
TriCore
Electrode Capacity
10
Mains Nominal Current
110 A
Mains Voltage
400 - 480 VAC
Max Primary Current
800 A
Max Secondary Current (psg3100)
36 kA
Min Connection Cross-section
35 mm²
Network Interface
PROFINET
Point Address Inputs
24
Product Type
Medium Frequency Inverter
Sequence Frequency
1000 Hz
Serial I/o
128 Inputs/Outputs
Terminal Size Max
50 mm²
Timer Type
EtherNet
Water Min Flow
4 l/min

Frequently Asked Questions about PSI63C0.789-W1:

Q: What is the control cycle time for the PSI63C0.789-W1 frequency inverter?

A: The PSI63C0.789-W1 supports a control cycle of 1 ms for fast and responsive operation.

Q: What cooling method does the PSI63C0.789-W1 frequency inverter use?

A: This frequency inverter uses water cooling, requiring a minimum water flow of 4 liters per minute.

Q: What is the mains voltage requirement for the PSI63C0.789-W1 frequency inverter?

A: The PSI63C0.789-W1 operates with a mains voltage range of 400 to 480 VAC.

Q: Which network interface is available on the PSI63C0.789-W1 inverter?

A: This model features a PROFINET network interface for industrial communication.

Q: What are the maximum primary and secondary current ratings for the PSI63C0.789-W1 inverter?

A: The PSI63C0.789-W1 has a max primary current rating of 800 A and a max secondary current of 36 kA (psg3100).


Internal Product Review

  • ‘‘The PSI63C0.789-W1 is a Bosch Rexroth Indramat medium frequency inverter with water-cooled thermal management. A 1 ms control cycle and PROFINET connectivity support fast response and efficient integration in automated welding systems. With 800 A max primary current and 36 kA max secondary current, the design stands out for high-output performance.’’

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