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PSI6200.190-W1 Bosch Rexroth Indramat

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The PSI6200.190-W1 is a medium frequency inverter with water-cooled thermal management. Support for 400 to 480 VAC mains voltage and 1200 A maximum output current makes the unit especially capable in high-demand power conversion applications. IP20 protection and operation up to 55 °C make the PSI6200.190-W1 a strong choice for industrial inverter systems.

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Product Description:

The PSI6200.190-W1 is a medium-frequency inverter supplied by Bosch Rexroth Indramat within the PSI Frequency Inverters series. The unit converts a three-phase AC supply into a regulated medium-frequency output for resistance-welding equipment used in automated production cells. By supplying controlled current through a compatible welding transformer, it allows machine controllers to regulate weld energy without mechanical switching, improving repeatability and supporting short process cycles in industrial automation.

Input power is accepted over a range of 400–480 VAC, while the gate-drive and logic electronics draw power from an isolated 24 VDC control supply. A switching frequency of 1 kHz produces the pulse pattern used to regulate output power. Continuous operation supports a nominal system current of 220 A, while the inverter can deliver up to 1200 A during short, high-demand cycles. Metal-oxide varistors provide overvoltage protection by clamping transient spikes from the incoming supply. The internal timer stage coordinates switching sequences with external interlocks and machine controls. Cable lugs for conductors up to 95 mm² can be mounted on the output studs, allowing low-loss connections to the associated transformer or bus bars.

The inverter uses water cooling, with coolant flowing at 4 L/min through M16 × 1.5 threaded connectors. The inlet water temperature must not exceed 30 °C to maintain adequate heat transfer from the power semiconductors. The assembly has an enclosure rating of IP20 and supports recessed cabinet mounting at altitudes up to 2,000 m and ambient temperatures up to 55 °C. Secondary current can reach 54 kA when the inverter operates with a compatible PSG 3100 transformer, providing the high current required for resistance-welding loads. Its terminal blocks accommodate heavy-gauge wiring, while the enclosed coolant passages isolate the circulating water from electrical components. Flow and temperature monitoring can stop operation when cooling conditions move outside the permitted limits, helping protect the inverter from thermal overload.

Clock Frequency
1 kHz
Control Supply
24 V DC
Cooling Method
Water Cooled
Cooling Water Flow
4 l/min
Degree Of Protection
IP 20
Mains Voltage
400 - 480 VAC
Max Ambient Temp
55 °C
Max Cable Size
95 mm²
Max Installation Altitude
2000 m
Max Output Current
1200 A
Max Secondary Current
54 kA (PSG 3100)
Max Water Temp
30 °C
Mounting Style
Recessed
Nominal System Current
220 A
Overvoltage Protection
MOV
Product Type
Medium Frequency Inverter
Timer Type
24 V
Water Connection
M16x1.5

Frequently Asked Questions about PSI6200.190-W1:

Q: What is the mains voltage range for the PSI6200.190-W1 inverter?

A: The PSI6200.190-W1 requires a mains voltage of 400 to 480 VAC for its operation.

Q: What is the maximum output current of the PSI6200.190-W1?

A: This model has a maximum output current rating of 1200 A.

Q: How is the PSI6200.190-W1 frequency inverter cooled?

A: A water cooling method with a flow rate of 4 liters per minute is used for cooling this inverter.

Q: What is the maximum installation altitude for the PSI6200.190-W1?

A: The PSI6200.190-W1 can be installed at locations with altitudes up to 2000 meters.

Q: What is the degree of protection for the PSI6200.190-W1 inverter?

A: This inverter features a degree of protection rated at IP20.

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