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IKG4254 Bosch Rexroth Indramat

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Internal Product Review

The IKG4254 is a robust motor power cable from the IKG series, designed by Bosch Rexroth Indramat for dynamic industrial environments. Its PUR jacket and suitability for drag chain use ensure high durability and flexibility. With a recommended bending radius of 7.5 x D, this cable is ideal where repeated motion and reliability are essential.

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Product Description:

The IKG4254 cable is a dedicated motor power lead engineered by Bosch Rexroth Indramat for the IKG Motor Power Cables series. It transfers inverter output to synchronous or induction motors in plant automation where cable runs are routed through moving carriers and require consistent electrical performance. The cable’s construction and dimensions allow direct termination with standard Rexroth drive connectors, providing a matched link between cabinet hardware and machine-side actuators in conveyor, packaging, and assembly lines. Its role is limited to power transmission because separate feedback lines carry position data.

The external diameter measures 18.5 mm, allowing conduit and gland plates to be sized accurately. During dynamic routing, the flexible portion may be bent to a minimum radius of 7.5 × D, which limits copper stress and helps the shielding braid maintain coverage. The conductor resistance is 3.30 Ω/km at 20 °C, minimizing voltage drop over long machine segments. In stationary panel zones, the conductors tolerate continuous service at temperatures up to 90 °C, supporting heavy load cycles without premature insulation aging. A wear-resistant PUR sheath resists oils and coolants while preventing weld spatter from adhering to the cable surface. This jacket material also protects the internal conductors from abrasion as the cable moves through carrier systems.

Under continuous motion, the cable experiences high inertial forces from carrier movement and supports accelerations up to 10 m/s² without conductor corkscrewing. When flexed, the copper bundle may reach a core temperature of 80 °C, which is accommodated by the insulation selected for moving segments. The cable is compatible with drag chains, allowing repeated movement over long travel distances without jacket cracking or shield breakage. It supports flexible installation on gantries, pick-and-place heads, and other moving axes that require dependable motor power during rapid, synchronized movement. Proper routing within the permitted bend radius helps prevent concentrated mechanical stress where the cable enters or exits a moving carrier.

Bending Radius (flexible)
7.5 x D
Cable Diameter
18.5 mm
Conductor Resistance (20°c)
3.30 Ohm/km
Conductor Temp (fixed)
90 °C
Conductor Temp (flexible)
80 °C
Drag Chain Use
Yes
Jacket Material
PUR
Max Acceleration
10 m/s²

Frequently Asked Questions about IKG4254:

Q: What is the minimum bending radius for the IKG4254 cable when used in flexible applications?

A: The IKG4254 power cable features a minimum bending radius of 7.5 times the cable diameter during flexible installation.

Q: What is the diameter of the IKG4254 power cable from Bosch Rexroth Indramat?

A: The IKG4254 has a total cable diameter of 18.5 mm, making it suitable for high-power installations.

Q: Is the IKG4254 power cable suitable for use in drag chain systems?

A: This cable can be used in drag chain applications, ensuring reliable performance under frequent movement.

Q: What material is used for the outer jacket of the IKG4254 cable?

A: The outer jacket of the IKG4254 motor power cable is made from PUR, which provides durability and abrasion resistance.

Q: What is the highest conductor temperature allowed for the IKG4254 cable in fixed installations?

A: The maximum allowable conductor temperature for fixed installations is 90 °C.

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