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IKG4145 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat IKG4145 is part of the IKG Motor Power Cables series and features a total shield for enhanced EMI protection. This cable has an outer diameter of 12.0 mm, a PUR jacket in orange color, and can withstand up to 5 million bending cycles. It is also halogen-free, silicone-free, and supports a maximum wire temperature of 80°C.

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Product Description:

The IKG4145 motor power cable is produced by Bosch Rexroth Indramat within the IKG Motor Power Cables series. It routes three-phase energy from a drive controller to servo or induction motors used in automated production lines. The conductor set, shielding, and jacket materials help reduce electromagnetic interference and mechanical wear during repeated motion. This makes the cable suitable for gantry movement, packaging axes, transfer stations, and other systems where power delivery must remain stable while the cable bends and travels with the machine.

At the core of the cable are 4x1.0 mm² power conductors that carry the motor phases, along with 4 × 0.75 mm² auxiliary leads for brakes or sensors and a 1.0 mm² GNYE protective earth. The bundle sits inside a sheath with an outer diameter of 12.0 mm, which helps it pass through drag-chain dividers and routing hardware without taking excessive space. In moving carriers, the cable is rated for 5 million bending cycles, supporting continuous-duty motion on automated equipment. A braided and foil combination provides a Total Shield to reduce emitted noise, and the drive end can be secured with an EMC gland that uses a M25 × 1.5 thread. Continuous service is allowed up to +80 °C, so the insulation remains suitable near warm motors and in areas with elevated ambient heat.

For installation, the minimum bend radius is 5 × D in fixed routing and 7.5×D during flexing, which helps limit conductor strain in moving applications. The outer sheath is made of PUR and has a matte, low-adhesion surface that resists abrasion while shedding lubricants and welding spatter more easily than a tacky jacket. Its Orange (RAL 2003) color keeps the cable easy to trace in crowded machine spaces, especially where several power and feedback lines run side by side. Because the compound is halogen-free and silicone-free, it reduces corrosive gas release during a fire and helps avoid contamination in paint or finishing areas.

Auxiliary Wires
4x0.75 mm²
Bending Cycles
5 million
Cable Outer Diameter
12.0 mm
Emc Fitting Thread
M25 × 1.5
Halogen-free
Yes
Jacket Surface
Matte, Low-Adhesion
Max Wire Temperature
+80°C
Min Bend Radius (fixed)
5xD
Min Bend Radius (flexible)
7.5xD
Outer Jacket Color
Orange (RAL 2003)
Outer Jacket Material
PUR
Pe Conductor
1.0 mm² (GNYE)
Power Conductors
4x1.0 mm²
Shielding
Total Shield
Silicone-free
Yes

Frequently Asked Questions about IKG4145:

Q: What is the size and number of power conductors in the IKG4145 cable?

A: The IKG4145 cable features four power conductors with a cross-section of 1.0 mm² each.

Q: Is the IKG4145 cable halogen-free for safety-critical installations?

A: This cable is halogen-free, making it suitable for applications requiring low-emission materials.

Q: What material and color is used for the outer jacket of the IKG4145 cable?

A: The outer jacket of the IKG4145 is made from PUR and is colored orange (RAL 2003).

Q: How many bending cycles can the IKG4145 cable endure during operation?

A: The IKG4145 cable is designed to withstand up to 5 million bending cycles.

Q: Does the IKG4145 cable include shielding for EMC requirements?

A: Total shielding is incorporated in the IKG4145 cable for electromagnetic compatibility.


Internal Product Review

  • ‘‘The IKG4145 is a Bosch Rexroth Indramat motor power cable designed with 4x1.0 mm² power conductors and total shielding for reliable signal integrity. Its halogen-free, matte PUR outer jacket offers low adhesion and flexibility, supporting up to 5 million bending cycles. This cable stands out for durability and high-performance operation in dynamic industrial environments.’’

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