IKG4119 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat IKG4119 is a motor power cable from the IKG Motor Power Cables series that features a PUR jacket and total shielding for durability. It supports drag chain use, has bending cycles rated at 5,000,000, and operates at a maximum conductor temperature of 80 degrees Celsius. The cable comes with a nominal outer diameter of 12.0 mm and a power wire cross section of 4 x 1.0 mm².

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Product Description:

The IKG4119 cable is manufactured by Bosch Rexroth Indramat within the IKG Motor Power Cables series. It is designed as a flexible link between IndraDrive controllers and synchronous motors, supplying phase power together with auxiliary sensor lines in industrial automation systems. Its construction allows continuous movement inside drag chains, so the product fits pick-and-place stations, gantries, and other axes where electrical integrity must be maintained despite repetitive flexing. By integrating molded connectors at each end, installation time is reduced and wiring errors are avoided.

Electrical and mechanical endurance is defined by a service life of 5,000,000 bending cycles, achieved with the underlying bulk cable type INK0653. A Total Shield of tinned copper braid encloses the core bundle, limiting EMC interference across long machine runs. Two twisted control pairs measuring 2x(2x0.75 mm²) enable brake release or temperature feedback, while three phase conductors terminate in the controller-side connector RLS0722. The cable is intended for drag-chain routing, can be laid with a minimum static bend radius of 5 × D and a dynamic bend radius of 7.5 × D, supporting rapid traverse motions without conductor fatigue.

Power delivery is handled by four cores of 4 x 1.0 mm², each rated for continuous operation at 300/500 V and terminated on the motor with the molded connector INS0681. Overall diameter is 12.0 mm (nominal), so conduit and energy-chain compartments can be dimensioned accurately. The PUR jacket resists oils, coolants, and hydrolysis while remaining flexible down to −30 °C; conductor insulation tolerates temperatures up to 80 °C to maintain dielectric strength during extended duty cycles and braking events.

Bending Cycles
5,000,000
Bulk Cable Type
INK0653
Cable Shielding
Total Shield
Control Wires Cross-section
2x(2x0.75 mm²)
Controller-side Connector
RLS0722
Drag Chain Use
Yes
Jacket Material
PUR
Max Conductor Temperature
80 C
Min Bend Radius (fixed)
5 x D
Min Bend Radius (flex)
7.5 x D
Motor-side Connector
INS0681
Operating Voltage (power)
300/500 V
Outer Diameter
12.0 mm (nominal)
Power Wires Cross-section
4 x 1.0 mm²

Frequently Asked Questions about IKG4119:

Q: Is the IKG4119 motor power cable suitable for drag chain use?

A: The IKG4119 cable is suitable for drag chain applications, providing reliable performance in dynamic environments.

Q: What is the bending cycle rating for the Bosch Rexroth IKG4119 cable?

A: This cable has a bending cycle lifetime of 5,000,000 cycles, making it durable for continuous flexing operations.

Q: What type of cable shielding is used in the Bosch Rexroth IKG4119?

A: A total shield is used for cable shielding on the IKG4119, helping to protect against electromagnetic interference.

Q: What is the cross-section of the power wires in the IKG4119 cable?

A: The power wires in the IKG4119 have a cross-section of 4 x 1.0 mm² for efficient current transmission.

Q: What is the minimum bend radius of the IKG4119 cable when installed in a fixed position?

A: For fixed installation, the minimum bend radius of the IKG4119 is 5 times the cable's diameter.


Internal Product Review

  • ‘‘The IKG4119 motor power cable from Bosch Rexroth Indramat features a rugged PUR jacket and total shielding for reliable performance in demanding drag chain applications. With 5,000,000 bending cycles and support for operating voltages up to 300/500 V, this cable is suited for dynamic environments. Its sturdy construction and high cycle rating make it an excellent choice for industrial motion systems.’’

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