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IKG4116 Bosch Rexroth Indramat

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Internal Product Review

The IKG4116 motor power cable from Bosch Rexroth Indramat is built for demanding motion applications, offering 5 million bending cycles and robust PUR jacket construction. With 3x2.5 mm² power conductors and 4x1.0 mm² control conductors, this cable is well-suited for dynamic drag-chain environments. Reliable performance and a durable design make it a strong choice for automated systems.

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Product Description:

The IKG4116 motor power cable is produced by Bosch Rexroth Indramat within the IKG Motor Power Cables series. Designed for servo and induction motor installations, the cable carries phase power, protective earth, and auxiliary control circuits between a drive controller and a machine-mounted motor. Its flexible construction supports continuous movement in cable chains without placing excessive strain on the internal conductors. This design makes the cable suitable for gantries, pick-and-place modules, and other automated axes that subject wiring to repeated bending during operation.

The cable is rated for 5 million bending cycles, allowing repeated flexing in tight drag chains without premature conductor fatigue. Its compact overall diameter of 14.8 mm simplifies routing through energy tracks, machine channels, and cabinet glands. The phase conductors have a DC resistance of 7.98 Ω/km, which limits resistive power losses over extended cable runs. A discharge capacitance of 0.7 nF/m keeps capacitive loading low and reduces the electrical demand placed on drive output filters. Power is transmitted through 3x2.5 mm² + PE copper cores that accommodate typical low-to-medium-power Rexroth servo motors. The protective earth conductor provides a dedicated grounding path between the drive and motor housings.

Four shielded sense lines with a conductor size of 4x1.0 mm² carry brake-release and temperature signals without requiring a separate control harness. Their shielding helps protect these low-level signals from electrical noise generated by the adjacent phase conductors. The outer sheath is made from PUR with an adhesion-free, matte finish, which resists abrasion and moves smoothly through drag chains. Its high-visibility RAL 2003 (orange) color makes the motor cable easy to distinguish inside crowded machine channels. Quick-lock connections are provided by the motor-side INS0481/C03 connector and the drive-side RLS0721/K03 connector. These terminations provide secure mating at both ends while allowing the cable to be disconnected without altering the surrounding wiring.

Bending Cycles
5 million
Conductor Resistance
7.98 Ω/km
Control Conductors
4x1.0 mm²
Controller Connector
RLS0721/K03
Discharge Capacity
0.7 nF/m
Drag-chain Use
Yes
Jacket Color
RAL 2003 (orange)
Jacket Material
PUR (adhesion-free, matt)
Motor Connector
INS0481/C03
Outer Diameter
14.8 mm
Power Conductors
3x2.5 mm² + PE

Frequently Asked Questions about IKG4116:

Q: How many bending cycles can the Bosch Rexroth Indramat IKG4116 cable withstand?

A: This cable supports up to 5 million bending cycles, making it well-suited for flexible installations and demanding motion applications.

Q: What is the configuration of the power conductors for the IKG4116 cable?

A: The IKG4116 features three 2.5 mm² power conductors with a protective earth (PE) included.

Q: How many control conductors are available in the IKG4116 cable?

A: This model has four 1.0 mm² control conductors to support additional signal or control needs.

Q: Which controller connector does the Bosch Rexroth Indramat IKG4116 cable use?

A: The IKG4116 is supplied with a RLS0721/K03 controller connector.

Q: What is the outer diameter of the Bosch Rexroth Indramat IKG4116 cable?

A: Its outer diameter is specified as 14.8 mm for space-constrained routing or cable management applications.

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