IKG4100 Bosch Rexroth Indramat
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The Bosch Rexroth Indramat IKG4100 is a motor power cable from the IKG Motor Power Cables series, featuring a 12.0 mm diameter and PUR adhesion-free matte jacket. It supports drag chain use with 5 million bending cycles and has conductor resistance of 19.5 Ohm/km at 20°C. The cable includes 4x1.0 mm² power wires and 2x(2x0.75 mm²)StC control wires, and has connector types INS0542 and AEH/RKS.
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Product Description:
The IKG4100 is a motor power and feedback cable supplied by Bosch Rexroth Indramat within the IKG Motor Power Cables series. Designed for servo axes routed through energy-chain assemblies, the cable delivers three-phase power and auxiliary control conductors between a drive controller and the associated motor. Its construction supports dynamic motion environments where a compact, oil-resistant and mechanically robust connection is essential for repeatable automation tasks.
Rated for 5 million flexural operations, the cable withstands continuous motion inside drag chains without conductor fatigue. The minimum stationary loop is defined by a fixed bending radius of 5 x D, while moving applications must observe a radius of 7.5 x D; these limits preserve copper strand alignment and prevent jacket cracking. A diameter of 12.0 mm keeps bundle size small yet allows four 1.0 mm² power cores and twin shielded control pairs to share one sheath. With a conductor resistance of 19.5 Ohm/km at 20 °C, voltage drop along typical machine lengths remains low for accurate motor torque delivery.
In addition to the main copper bundle, the IKG4100 is built from INS0542 on the motor side and a matching AEH/RKS termination for cabinet entry, permitting tool-less connection to IndraDrive power modules. The raw cable designated INK0653 is used, and its outer layer is a PUR (adhesion-free, matte) jacket that resists cutting fluids while sliding smoothly in guide channels. Two twisted control pairs of 0.75 mm² provide temperature or brake signals, and four 1.0 mm² power conductors handle the drive output current. The structure is cleared for drag-chain routing, so cyclic acceleration does not compromise shielding or drain-wire integrity. Overall, the cable’s geometry and material set support tight installation spaces while ensuring long electrical life in servo loops.
Frequently Asked Questions about IKG4100:
Q: Can the IKG4100 motor power cable be used in drag chain environments?
A: The IKG4100 is designed for drag chain applications to provide reliable cable performance under repeated motion.
Q: What is the bending cycle rating of the IKG4100 power cable?
A: This cable supports bending cycles of up to 5 million, allowing for extended use in dynamic applications.
Q: What is the diameter of the IKG4100 cable from Bosch Rexroth Indramat?
A: The overall cable diameter is 12.0 mm, suitable for configurations requiring this size specification.
Q: What type of outer jacket does the IKG4100 cable feature and what are its characteristics?
A: The IKG4100 uses a matte PUR jacket material that is adhesion-free, ensuring flexibility and durability.
Q: How are the power and control wires configured in the IKG4100 cable?
A: The IKG4100 includes power wires configured as 4x1.0 mm² and control wires as 2x(2x0.75 mm²)StC.
