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IKG4020 Bosch Rexroth Indramat

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Internal Product Review

The IKG4020 from Bosch Rexroth Indramat is a robust power cable featuring a durable PUR jacket and rated for 5 million bending cycles, making it ideal for dynamic cable track applications. With 4x1.0 mm² power conductors and 2x(2x0.75) mm² control conductors, this cable excels in both power transmission and control signal reliability. Its high flexibility and dependable insulation ensure long service life in industrial environments.

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Product Description:

The IKG4020 cable is manufactured by Bosch Rexroth Indramat as part of the IKG Motor Power Cables series. It supplies servo motors with three-phase power while carrying brake or sensor signals through dedicated control pairs, streamlining installation in automated handling, packaging, and machining equipment. Its fine-stranded conductors and flexible sheath permit tight bending radii, enabling compact routing inside cable carriers and reducing the amount of cabinet space required in industrial automation cells.

The cable has a bending life of 5,000,000 cycles, enabling repeated motion inside drag chains without causing premature conductor fatigue. The copper cores have a loop resistance of 19.5 Ω/km at 20 °C, so voltage drop over moderate cable runs remains low. Four power cores with a conductor layout of 4 × 1.0 mm² carry the motor phase current and are insulated for a circuit voltage of 300/500 V. All cable elements are enclosed by a durable PUR outer jacket that resists cutting oils and weld spatter in industrial environments. Two twisted control pairs, each with a conductor cross section of 0.75 mm², are arranged concentrically between the power conductors to carry brake-release or thermal-sensor signals with minimal crosstalk. The cable supports fixed routing and dynamic festoon service without compromising its electrical performance.

The continuous conductor temperature can reach +90 °C in fixed routing or +80 °C during flexing. Installation is permitted at temperatures as low as -30 °C without causing the cable jacket to become brittle. The cable has a circular profile with an outer diameter of 12.0 mm, simplifying installation through metric cable glands and supporting high-density cabinet layouts. In stationary cable trays, the maximum ambient operating temperature is +40 °C. The control pairs are insulated for 300/300 V, making them suitable for typical brake or sensor circuits. The separate power and control conductors allow motor current and auxiliary signals to travel through a single cable assembly while maintaining the required electrical isolation.

Bending Cycles
5000000 cycles
Conductor Resistance (20 C)
19.5 Ohm/km
Control Conductors
2x(2x0.75) mm²
Jacket Material
PUR
Max Operating Temp (fixed)
+40 C
Max Wire Temp (fixed)
+90 C
Max Wire Temp (flexible)
+80 C
Min Operating Temp (fixed)
-30 C
Outer Diameter
12.0 mm
Power Conductors
4x1.0 mm²
Rated Voltage (control)
300/300 V
Rated Voltage (power)
300/500 V

Frequently Asked Questions about IKG4020:

Q: How many bending cycles can the IKG4020 motor power cable handle?

A: The IKG4020 cable is built to withstand up to 5,000,000 bending cycles.

Q: What is the power conductor configuration of the IKG4020 cable?

A: This cable has 4x1.0 mm² power conductors for reliable energy transmission.

Q: What material is used for the jacket of the IKG4020 motor power cable?

A: The IKG4020 uses a PUR (polyurethane) jacket for increased durability in demanding settings.

Q: What is the rated voltage of the power conductors in the IKG4020 cable?

A: The rated voltage for the IKG4020 power conductors is 300/500 V.

Q: What is the maximum wire temperature allowed for flexible use of the IKG4020 cable?

A: The maximum wire temperature for flexible installation of the IKG4020 is +80°C.

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