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HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW Bosch Rexroth Indramat

MPN: R911329652

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The Bosch Rexroth Indramat HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW is a multi-axis drive controller from the HCT Multi Axis Drive Controllers series. It features a rated power of 25 kW and supports three axes with a continuous output current of 35 A on X5.1 and 14 A on X5.3/X5.4. The device is cooled by an internal blower with a volumetric capacity of 310 m3/h and includes 32 digital inputs and 16 digital outputs.

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Product Description:

The HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW is a multi-axis drive controller manufactured by Bosch Rexroth Indramat for the HCT Multi Axis Drive Controllers series. Designed as a feeding module, it accepts three-phase AC mains and distributes regulated DC bus energy to as many as three servo axes while supervising communication through its embedded PC based on LX 800 hardware. This arrangement supports coordinated positioning, speed control, and braking functions that are commonly required in packaging lines, pick-and-place gantries, and other synchronized automation systems.

The controller provides a rated continuous output of 25 kW, allowing it to supply several high-power motor inverters from one cabinet position. At three-phase 400 V, the unit draws 44.0 A, so the upstream fuse and cable sizing must match that demand. The internal DC link uses a capacitor bank of 1.18 mF, which smooths the rectified voltage and supplies transient current during rapid load changes. Thermal management is handled by an integrated blower that moves 310 m3/h of air through the heat sink to keep semiconductor temperatures within limits. Dynamic braking energy is routed to an onboard resistor rated at 5.00 kW with a resistance of 10.17 ohms, which helps prevent DC bus overvoltage during fast deceleration. The DC bus switches off at 900 V, and the bus choke supports 25 kW.

The control section includes 32 digital inputs and 16 digital outputs for direct sensor and actuator wiring. It also has four encoder evaluation channels and four probe inputs to support accurate position capture on each axis, while network communication is handled by an integrated SERCOS III master and a standard I/O interface. The housing has an IP20 rating, so the unit is intended for installation inside enclosed cabinets with controlled airflow. The drive also has a short-circuit current rating of 42 kA rms, uses a recommended 50 A mains fuse, and measures 455 mm × 320 mm × 191 mm.

Brake Resistor Power
5.00 kW
Brake Resistor Value
10.17 ohm
Continuous Output Current X5.1
35.0 A
Continuous Output Current X5.3/X5.4
14.0 A
Control Design
Basic
Cooling Airflow
310.00 m3/h
Cooling Type
Air, internal (through integrated blower)
Dc Bus Capacitance
1.18 mF
Dc Bus Power (choke)
25.00 kW
Dc Bus Resistance
80.00 kohm
Dc Bus Switch-off Voltage
900 V
Degree Of Protection
IP20
Design Version
1
Device Depth
191 mm
Device Height
455 mm
Device Width
320 mm
Digital Inputs
32
Digital Outputs
16
Encoder Evaluations
4
Firmware
Ordered as separate subposition
Input Voltage
3 x AC 200...500 V
Interface Configuration
Standard I/O Set
Mains Fuse
50 A
Mass
11.70 kg
Master Communication Type
Embedded PC, LX 800
Minimum Supply Inductance
40 µH
Nominal Mains Voltage
3 AC 400 V
Number Of Axes
3
Number of Encoders
4
Number of Probes
4
Option 1
DEA40.1 digital I/O extension
Option 2
None
Power Dissipation
850.00 W
Power Dissipation (Continuous current)
850 W
Power Supply Type
Feeding
Product Family
Multi-axis drive controller
Product Line
02
Protection Class
IP 20
Rated Input Current
44.0 A
Rated Power
25 kW
SERCOS III Master
Yes
Short Circuit Current Rating (SCCR)
42000 A rms
Special Design
None
Voltage Tolerance
+-10%
Volumetric Capacity of Forced Cooling
310 m3/h
  • HCT021EW0025A03BL82SD1NNNNFW
  • HCT02 1E W0025 A 03 B L8 2S D1 NN NN FW
  • hct02.1e-w0025-a-03-b-l8-2s-d1-nn-nn-fw
  • HCT2.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW

Frequently Asked Questions about HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW:

Q: What is the rated power output of the HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW drive controller?

A: The HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW supports a rated power of 25 kW, allowing it to drive demanding multi-axis applications.

Q: How many digital inputs and outputs are available on the HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW?

A: This controller is equipped with 32 digital inputs and 16 digital outputs, providing extensive I/O capability for system integration.

Q: What is the input voltage range supported by the HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW?

A: The HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW can operate with a three-phase input voltage range of 200 to 500 V AC, offering flexibility for various power setups.

Q: How is the HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW cooled during operation?

A: This model includes an internal air cooling system using an integrated blower, providing a cooling airflow of 310.00 m3/h.

Q: What are the specifications of the built-in brake resistor in the HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW?

A: The drive controller features a built-in brake resistor with a power rating of 5.00 kW and a resistance of 10.17 ohms for effective dynamic braking.


Internal Product Review

  • ‘‘The HCT02.1E-W0025-A-03-B-L8-2S-D1-NN-NN-FW is a Bosch Rexroth Indramat multi-axis drive controller rated for 25 kW and configured for 3 axes. Internal blower cooling with 310 m3/h airflow supports stable thermal performance in compact control cabinets. Embedded PC LX 800 communication paired with SERCOS III master capability makes this controller a strong choice for coordinated motion applications.’’

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