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ZK4800-8022-0220 Beckhoff

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Internal Product Review

The ZK4800-8022-0220 is a Beckhoff motor cable built with a TPU jacket and PP insulation for dependable service in motion applications. Dynamic performance is impressive, with support for 5 million bending cycles and a torsion angle of ±30°/m in moving cable routes. A 600/1000 V rating makes this cable a strong choice for demanding drive systems.

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Product Description:

The ZK4800-8022-0220 is a flexible motor connection cable supplied by Beckhoff as part of the ZK Motor Cables series. It carries three-phase drive power, brake conductors, and encoder signals between a servo amplifier and a moving motor in automated production cells. The cable is intended for continuous-motion applications such as pick-and-place gantries, packaging axes, or palletizing robots, where electrical supply and feedback must remain stable during linear or torsional travel. It is supplied ready to install for routing through drag chains and energy guides commonly used on machine tools.

With a total length of 22.00 m, the assembly can span large machine frames while maintaining the voltage endurance of 600/1000 V under VDE standards. The copper cores used for motor phases have a cross-section of 1.00 mm², separate brake leads use 0.75 mm², and the feedback lines use twisted pairs sized at AWG22. These conductor sizes affect current capacity, voltage drop, and signal integrity for each functional circuit. This arrangement supports synchronous motor operation, controlled braking, and reliable feedback transmission even when the cable is exposed to repeated bending or torsion during machine movement.

The outer diameter of 11.6 mm permits a moving bend radius of 7 × outer diameter, allowing installation in cable tracks that accelerate up to 4 m/s. Mechanical limits include a dynamic tensile load of 20 N/mm², a static tensile load of 50 N/mm², and a torsion range of ±30 °/m. These limits allow the conductor bundle to follow horizontal strokes of 20 m and vertical lifts of 5 m without exceeding its intended stress range. Polypropylene insulation combined with a TPU jacket withstands 5 million bending cycles and helps resist abrasion, oil, and coolant exposure during high-cycle industrial service.

Brake Cross-section
0.75 mm²
Cable Length
22.00 m
Cable Voltage (vde)
600/1000 V
Dynamic Tensile Load
20 N/mm²
Horizontal Travel
20 m
Insulation Material
PP
Jacket Material
TPU
Max Bending Cycles
5 million
Max Speed
4 m/s
Moved Bend Radius
7 x Outer Diameter
Outer Diameter
11.6 mm
Power Cross-section
1.00 mm²
Signal Cross-section
AWG22
Static Tensile Load
50 N/mm²
Torsion Angle
±30 °/m
Vertical Travel
5 m

Frequently Asked Questions about ZK4800-8022-0220:

Q: What is the cable length of the ZK4800-8022-0220 motor cable?

A: This cable has a total length of 22.00 meters, allowing it to span long distances in industrial applications.

Q: How many bending cycles can the ZK4800-8022-0220 motor cable endure?

A: The ZK4800-8022-0220 features a maximum bending cycle rating of 5 million, supporting durability in dynamic motion setups.

Q: What is the cable voltage rating for the ZK4800-8022-0220?

A: This cable is designed to operate safely at voltages up to 600/1000 V according to VDE standards.

Q: What material is used for the outer jacket of the ZK4800-8022-0220 cable?

A: The outer jacket of the ZK4800-8022-0220 is made from TPU, which enhances flexibility and resistance to mechanical stress.

Q: What is the maximum operational speed for cable movement on the ZK4800-8022-0220?

A: The ZK4800-8022-0220 cable supports a maximum speed of up to 4 meters per second during dynamic movement.

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