ZK4800-8022-0100

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The Beckhoff ZK4800-8022-0100 is part of the ZK Motor Cable Series and features a jacket material made of TPU (thermoplastic polyurethane). This cable is suitable for drag-chain applications, boasting 5 million bending cycles and a maximum speed of 240 m/min. It has a minimum bending radius of 81 mm.

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Product Description:

The ZK4800-8022-0100 motor connection cable by Beckhoff is designed with a power conductor cross-section of 1.00 mm² (AWG18) and a signal conductor cross-section of 0.34 mm² (AWG22). This provides efficient transmission of power and precise signal communication, ensuring reliability in diverse applications. Rated for up to 5 million bending cycles at speeds of up to 240 meters per minute and accelerations of up to 30 m/s², the cable offers excellent reliability in drag chain applications. It can support 20 meters of drag-chain length horizontally and 5 meters vertically. This enhances its versatility in automated industrial setups, allowing users ample flexibility in routing the cable to match their specific application and setup needs.

The cable features a minimum bending radius of 81 mm (7 times the outer diameter), for sufficient flexibility and protection against wear in drag-chain installations. This bending radius makes it well-suited for confined spaces since it can handle tight angles effectively. The cable’s diameter is 11.6 mm, providing a compact design that is manageable during routing while maintaining the structural strength required for drag-chain applications. Its robust TPU outer sealing offers longevity, standing well to wear and various stressors in industrial environments. The color of the outer jacket is orange for enhanced visibility which eases cable management.

The ZK4800-8022-0100 cable's Head A includes an iTec® Series 915 plug with a female contact type. The connector offers seamless connectivity via 3+PE positions for power and 5 for signals. It supports crimp termination ensuring low-resistance and secure connections. The cable’s Head B boasts a 4-pin female connector, designed with a pitch dimension of 7.62 mm. This connector is designed for straightforward installation with push-in wire termination.

Body Color Head A
black, similar to RAL 9011
Body Color Head B
black, similar to RAL 9011
Connector Type Head A
plug
Connector Type Head B
plug
Contact Type Head A
female
Contact Type Head B
female
Cross-section (power)
1.00 mm² (approx. AWG18)
Cross-section (signal)
AWG22 (approx. 0.34 mm²)
Installation Size Head A
itec® (Series 915)
Installation Size Head B
Pitch dimension 7.62 mm
Max. Wire Cross-section
AWG24 ... AWG8 (0.5 mm² ... 10 mm²)
Number Of Positions (face) Head A
Power: 3+PE, Signal: 5
Number Of Positions (face) Head B
4-pin
Wire Termination Head A
crimp connection
Wire Termination Head B
Push-in

Frequently Asked Questions about ZK4800-8022-0100:

Q: What is the bending radius of the ZK4800-8022-0100?

A: The minimum bending radius for the ZK4800-8022-0100 is 81 mm (7 times the outer diameter). This allows for flexible installation in tight spaces.

Q: How many bending cycles can the ZK4800-8022-0100 withstand?

A: The ZK4800-8022-0100 is rated for up to 5 million bending cycles, making it ideal for high-movement applications.

Q: What are the technical specifications of Head A of the ZK4800-8022-0100?

A: Head A features an itec® plug with a female connector, providing power connections for 3+PE and signal connections for 5 pins. It is designed for crimp connection.

Q: What is the outer diameter of the ZK4800-8022-0100?

A: The ZK4800-8022-0100 has an outer diameter of 11.6 mm ± 0.4 mm. This size contributes to its flexibility while providing sufficient protection against environmental factors.

Q: What wire gauge does the ZK4800-8022-0100 support?

A: The ZK4800-8022-0100 supports a power wire gauge of 1.00 mm² (approx. AWG18) and a signal wire gauge of AWG22 (approx. 0.34 mm²). This allows compatibility with various motors and sensors.


Internal Product Review

  • ‘‘The ZK4800-8022-0100 provides excellent flexibility and durability even under heavy use, making it suitable for high-demand environments. However, the cable's outer diameter, while robust, may pose compatibility issues with smaller drag chains, necessitating adjustments during installation. ’’

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