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ZK4800-8022-0100 Beckhoff

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Internal Product Review

The ZK4800-8022-0100 is a Beckhoff motor cable designed for clean power and feedback connectivity in dynamic servo applications. A 14 A current rating and 630 V AC/DC at Head A support confident integration in demanding machine builds. Service life is especially impressive, with a 5 million-cycle rating highlighting long-term flex performance.

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Product Description:

The ZK4800-8022-0100 is a flexible motor cable manufactured by Beckhoff as part of the ZK Motor Cables series. Designed for industrial automation, the product supplies drive power and brake signals between a servo drive and the attached motor while withstanding continuous movement in cable carriers. Its construction combines conductive cores, overall shielding, and an outer jacket to maintain signal integrity and mechanical reliability during repetitive motion, making it suitable for fast pick-and-place units, gantries, and packaging lines.

In this variant the cable is supplied in a 10.00 m length and has an overall diameter of 11.6 mm, giving installers a compact profile without compromising conductor size. The three power cores each provide a cross-section of 1.00 mm² and can carry up to 630 V AC/DC at 14 A from the drive to the motor. The design meets a system voltage rating of 600/1000 V and offers a mutual capacitance of 90 pF/m, parameters that minimize reactive current in long runs. Control pairs for encoder or sensor lines are implemented with AWG22 conductors. For fixed routing the bend radius may be 5 × OD, whereas in continuously moving chains the minimum is 7 × OD.

The brake circuit is realized by a dedicated conductor of 0.75 mm², allowing consistent release and holding functions without external wiring. A tinned-copper braid that covers ≥ 85 % of the circumference reduces electromagnetic interference, and the insulation system maintains ≥ 500 MΩ·km resistance to prevent leakage under high-voltage stress. Mechanical endurance reaches 5 million double strokes at speeds up to 4 m/s, while the nominal weight of 215 kg/km supports drag-chain motion without adding excessive mass. These characteristics align the cable with dynamic production cells that demand long service life and predictable electrical behavior.

Brake Cross-section
0.75 mm²
Cable Length
10.00 m
Cable Weight
215 kg/km
Head A Power Current
14 A
Head A Power Voltage
630 V AC/DC
Insulation Resistance
≥ 500 MΩ·km
Max Cycles
5 million
Max Speed
4 m/s
Min Bend Radius (fixed)
5 x OD
Min Bend Radius (moved)
7 x OD
Outer Diameter
11.6 mm
Power Cross-section
1.00 mm²
Power Mutual Capacitance
90 pF/m
Shield Coverage
≥ 85%
Signal Cross-section
AWG22
Voltage Rating
600/1000 V

Frequently Asked Questions about ZK4800-8022-0100:

Q: What is the length of the ZK4800-8022-0100 motor cable?

A: The ZK4800-8022-0100 motor cable is 10.00 meters long.

Q: What is the maximum power current supported by Head A of the ZK4800-8022-0100?

A: This cable is rated for a maximum current of 14 A at Head A.

Q: What are the minimum bend radius requirements for the ZK4800-8022-0100 cable?

A: The ZK4800-8022-0100 has a minimum bend radius of 5 times the outer diameter when fixed and 7 times the outer diameter when in motion.

Q: What is the maximum operating speed for the ZK4800-8022-0100 cable?

A: The cable supports a maximum speed of up to 4 meters per second during operation.

Q: What is the shield coverage of the ZK4800-8022-0100 motor cable?

A: It is designed with a shield coverage of at least 85% for improved electromagnetic compatibility.

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