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ZK4510-0020-0160 Beckhoff

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Internal Product Review

The ZK4510-0020-0160 is a Beckhoff motor cable built for demanding motion-control installations. A 17-pin Head A rated for 7 A supports secure and dependable motor-side termination. Shield coverage of at least 85% and 10 million max bend cycles make the assembly especially well suited for continuous motion service.

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Product Description:

The ZK4510-0020-0160 is produced by Beckhoff as part of the ZK Motor Cables series. This pre-assembled motor cable combines power cores, signal pairs, and shielding so that a servo motor can remain electrically stable while traveling along pick-and-place gantries, handling robots, or packaging lines. By maintaining consistent conductor geometry during motion, it prevents voltage drop and signal noise that would otherwise degrade closed-loop drive performance.

The cable core consists of 7 x 2 x 0.14 mm² + 2 x 0.5 mm², providing seven twisted signal pairs and two larger power conductors within one sheath. Its total supplied length is 16.00 m, allowing motors to traverse carriers that extend up to 20 m without intermediate junctions. For high-speed axes, the design tolerates linear velocities of 4 m/s and accelerations reaching 30 m/s². Drag-chain grades are confirmed by a life rating of 10 million bending cycles, so repetitive motion in multi-shift operation does not compromise insulation. A braided shield with at least 85% optical coverage suppresses electromagnetic interference along the entire run, and the jacket keeps performance stable while the assembly moves through energy chains across the specified travel distance.

Connector A is a 17-pin circular plug that carries phase, sensor, and brake lines up to a continuous current of 7 A at 125 V AC/DC. Connector B terminates in a compact 15-pin socket for direct attachment to compatible servo drives. Electrical integrity is supported by contact resistance below 5 mΩ and an impulse withstand voltage of 2.0 kV between conductive elements. The cable insulation provides a resistance of ≥ 20 MΩ·km, limiting leakage on long runs while the overall assembly operates on 30 V control systems. Each plug pair endures 500 mating cycles, allowing repeated disconnection during service without exceeding the mechanical design limit.

Cross-section
7 x 2 x 0.14 mm² + 2 x 0.5 mm²
Head A Contact Resistance
< 5 mΩ
Head A Impulse Voltage
2.0 kV
Head A Positions
17-pin
Head A Rated Current
7 A
Head A Rated Voltage
125 V AC/DC
Head B Positions
15-pin
Insulation Resistance
≥ 20 MΩ*km
Length
16.00 m
Mating Cycles
500
Max Acceleration
30 m/s²
Max Bend Cycles
10 million
Max Speed
4 m/s
Max Travel Distance
20 m
Operating Voltage
30 V
Shield Coverage
≥ 85%

Frequently Asked Questions about ZK4510-0020-0160:

Q: What is the length of the ZK4510-0020-0160 motor cable?

A: The ZK4510-0020-0160 cable has a total length of 16.00 meters.

Q: How many maximum bend cycles can the ZK4510-0020-0160 withstand?

A: This cable is rated for a maximum of 10 million bend cycles.

Q: What is the maximum speed supported by the ZK4510-0020-0160 cable?

A: The Beckhoff ZK4510-0020-0160 supports a maximum speed of 4 m/s.

Q: What is the cross-section specification for the conductors in the ZK4510-0020-0160?

A: This cable has a cross-section of 7 x 2 x 0.14 mm² plus 2 x 0.5 mm² for its conductors.

Q: What are the connector specifications for Head A on the ZK4510-0020-0160 cable?

A: Head A of this model features a 17-pin connector with a rated current of 7 A and rated voltage of 125 V AC/DC.

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