ZK4510-0020-0110

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The ZK4510-0020-0110 is a durable motor cable with a 7.6 mm diameter and a jacket made of green PUR (Polyurethane). Manufactured by Beckhoff as part of the ZK Motor Cables Series, it supports up to 10 million cycles and operates at 30V. It features a 17-pin M23 female plug on head A and a D-sub socket on head B.

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Product Description:

The ZK4510-0020-0110 is identified as an encoder connection cable developed by Beckhoff. The cable guarantees a high-performance connection in motion control settings. It offers robust insulation and reliable signal transmission.

The ZK4510-0020-0110 is from the family of the ZK Motor Cables series. It has a straight M23 plug with 17-pin female contacts. The connector is rated at 125 V AC/DC and has a maximum current of 7 A. The contact resistance is less than 5 mΩ and the impulse voltage is rated at 2.0 kV. Its screw locking ensures a secure fastening even under vibration. The opposite side features a D-sub angled male socket with a 15-pin face. This connector's solder-type termination ensures reliable data transfer. The cable operates at 30 V and has an insulation resistance of over 20 MΩ. It can support wire-to-wire test voltages of up to 1000 V. Wire resistance measures 138 Ω/km at 0.14 mm² and 40 Ω/km at 0.5 mm². It has a cross-section of 7x2x0.14 mm² + 2x0.5 mm². The outside diameter is 7.6 mm with ±0.3 mm tolerance. The cable offers the optical shielding of minimum 85%. In drag-chain arrangements the cable can withstand up to 10 million bending cycles. It can move 20 meters with precision. The insulating material is PP. It can tolerate a torsion angle of ±30°. The dynamic tensile strength is 20 N/mm² while static tensile limit is 50 N/mm². It can endure wire strain and load changes in automated systems.

The ZK4510-0020-0110 cable withstands at temperatures ranging from -10 to +80 °C. It can also withstand extreme fixed conditions ranging from -50°C to +80°C. The cable comes under DIN VDE 0472 standard and is free of CFCs and halogens. It is also silicone-free that ensures a clean operation in delicate situations. Beckhoff invented this component to provide high-reliability encoder connectivity in automation systems.

Connector Type (head A)
Plug
Connector Type (head B)
Socket
Contact Type (head A)
Female
Cross-section
7 x 2 x 0.14 mm² + 2 x 0.5 mm²
Installation Size (head A)
M23
Installation Size (head B)
D-sub
Jacket Color
Green
Material Jacket
PUR (Polyurethane)
Mating Cycles (head A)
500
Max. Number Of Cycles
10 million
Min. Bending Radius (fixed Installation)
4 x Outer Cable Diameter
Number Of Positions (head A)
17-pin
Operating Voltage
30 V
Wire Termination (head A)
Crimp Connection

Frequently Asked Questions about ZK4510-0020-0110:

Q: How does the 85% optical shielding benefit the ZK4510-0020-0110 in industrial environments?

A: It minimizes electromagnetic interference in high-noise zones. This ensures stable encoder signal transmission over extended cable lengths.

Q: Why is a crimp connection used on the M23 side of ZK4510-0020-0110?

A: Crimp terminations provide strong vibration resistance in motion systems. They also reduce contact resistance for stable current flow.

Q: What is the significance of the ±30° torsion angle in ZK4510-0020-0110 applications?

A: This allows the cable to endure twist movement in robotics and rotating parts. It protects internal conductors during dynamic operation.

Q: How does the angled D-sub connector improve installation in tight spaces?

A: The angled layout allows rear cable routing in compact enclosures. This minimizes bending stress and supports cleaner wiring.

Q: How does ZK4510-0020-0110 handle sudden accelerations in dynamic setups?

A: It supports up to 30 m/s² acceleration. This suits rapid-response motion applications like pick-and-place systems.


Internal Product Review

  • ‘‘ZK4510-0020-0110 by Beckhoff is an efficient encoder cable for demanding applications. It features 17-pin M23 plug and 15-pin angled D-sub socket. With 85% shielding coverage and 84 kg/km weight, it ensures clean signals and supports 20 m travel with high acceleration.’’

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