ZK4510-0020-0080

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The Beckhoff ZK4510-0020-0080 is part of the ZK Motor Cables series and features a durable polyurethane (PUR) jacket suitable for drag-chain applications. It has an outer cable diameter of 7.6 mm ± 0.3 mm and supports a maximum of 10 million cycles. With M23 and D-sub connectors, it offers 17-pin and 15-pin configurations.

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Product Description:

The ZK4510-0020-0080 is an encoder connection cable. This belongs to the ZK Motor Cables series. The cable measures 8 meters in total length. It is engineered for high-performance motion system in industrial automation.

The ZK4510-0020-0080 manufactured by Beckhoff. The cross-section dimensions are 7 x 2 x 0.14 mm² + 2 x 0.5 mm². Its outside diameter measures 7.6 mm ± 0.3 mm. The cable can achieve a maximum acceleration of 30 m/s² and speed of 4 m/s. The travel distance is rated up to 20 meters with a maximum of 10 million cycles. The optical shielding provides at least 85% coverage. It has an insulating resistance of at least 20 MΩ·km. The wire resistance is < 138.0 Ω/km for 0.14 mm² and ≤ 40.0 Ω/km for 0.5 mm². This cable comprises Head A with an M23 plug connector. This head can handle up to 125 V AC/DC and a maximum current of 7 A. The M23 features 17 female pins and a crimp connection. Head B is an angled D-Sub socket connector. It features 15 male pins and a solder termination. Both ends are CE and CSA compliant with RU AWM Style 20236 approval. The test voltage levels are 1000 V wire-to-wire and 800 V wire-to-screen.

The Beckhoff's ZK4510-0020-0080 encoder cable provides dynamic strength and reliable signal transmission. The outer jacket is oil-resistant per UL 1581 and flame retardant per IEC 60332-1. It can work at temperatures ranging from -10 to +80 °C when in motion and -50 to +80 °C when fixed. The cable is halogen-free (DIN VDE 0472 part 815) silicone-free and CFC-free. It can sustain ±30° torsion per meter. It can dynamically handle a tensile strain of 20 N/mm². The cable weighs 84 kg/km. It is suitable for a wide range of automation environments where speed and durability are crucial.

Connector Types
Plug (Head A), Socket (Head B)
Contact Types
Female (Head A), Male (Head B)
Cross-section
7 x 2 x 0.14 mm² + 2 x 0.5 mm²
Installation Size
M23 (Head A), D-sub (Head B)
Jacket Color
Green
Material Jacket
PUR (polyurethane)
Mating Cycles
500
Max. Number Of Cycles
10 million
Min. Bending Radius (fixed Installation)
4 x outer cable diameter
Number Of Positions
17-pin (Head A), 15-pin (Head B)
Operating Voltage
30 V
Ul And Csa Listed
Yes
Use
Drag-chain suitable
Wire Termination
Crimp connection (Head A), Solder connection (Head B)

Frequently Asked Questions about ZK4510-0020-0080:

Q: How does the 7.6 mm outer diameter benefit ZK4510-0020-0080 installation?

A: The 7.6 mm compact diameter allows easy routing through tight cable ducts. It also improves flexibility in drag-chain applications.

Q: Why is PP (Polypropylene) insulation used in ZK4510-0020-0080?

A: PP offers high dielectric strength and temperature resistance. This helps maintain consistent insulation under thermal and mechanical stress.

Q: What is the role of the crimp connection on the M23 side of ZK4510-0020-0080?

A: Crimped terminations reduce contact resistance and improve signal reliability. They also withstand frequent movement and vibration.

Q: How does the 10 million cycle rating affect ZK4510-0020-0080’s operational life?

A: It supports long-term use in repetitive-motion equipment. This reduces maintenance frequency and minimizes cable replacement costs.

Q: What is the impact of 20 N/mm² dynamic tensile strength on ZK4510-0020-0080 performance?

A: It enables the cable to handle high mechanical pulling forces. This feature is essential for use in robotic arms and linear axes.


Internal Product Review

  • ‘‘Beckhoff’s ZK4510-0020-0080 cable delivers high tensile durability of 50 N/mm² and 10 million motion cycles. Its M23 head supports 125 V AC/DC and 2.0 kV impulse. This cable is ideal for fast-moving encoder systems requiring oil resistance and tight EMI control.’’

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