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ZK4502-0023-0100 Beckhoff

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Internal Product Review

The ZK4502-0023-0100 is a Beckhoff motor cable built for dependable motion applications, with a PUR jacket and 1000 V AC operating voltage. Dynamic installations benefit from 10 million bend cycles and a torsion angle of ±30°/m, supporting consistent performance in moving systems. Shield coverage of at least 85% makes the cable an excellent choice for stable motor and signal transmission.

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Product Description:

The ZK4502-0023-0100 motor cable is produced by Beckhoff within the ZK Motor Cables series and is intended to link servo drives with moving machine axes in automated installations. By combining power conductors, signal pairs, and a braided shield inside a single flexible jacket, it supplies energy and feedback while remaining compatible with energy chain routing and torsion applications. Its construction supports high-cycle dynamic motion, making it suitable for pick-and-place gantries, packaging lines, and other equipment where frequent accelerations and guided travel paths occur.

The cable can operate continuously up to 1000 V AC, and every assembly withstands a dielectric test of 4000 V to verify insulation quality. Three-phase power is carried on conductors with a cross-section of 1.50 mm², while the integrated encoder pair uses 0.75 mm² wires so that control and feedback share the same run. A braided copper screen with ≥ 85% coverage limits radiated emissions and protects sensitive signals. The round profile measures 12.4 mm in outer diameter, which is important for drag-chain compartment selection. Polypropylene insulation surrounds each core, and a polyurethane outer jacket provides abrasion and oil resistance during continuous motion.

Dynamic handling is supported by accelerations up to 30 m/s² and carrier speeds reaching 4 m/s along travel distances of 20 m. In drag-chain service, the design endures 10 million bending cycles when the moving radius stays above 7 × OD and the fixed radius remains at 4 × OD. Rotary mounting is also possible because the construction tolerates torsion of ±30 °/m without conductor fatigue. With a mass of 237 kg/km, the cable adds modest load to chain drives, while the PUR jacket and PP insulation maintain mechanical integrity across extended service intervals.

Insulation Material
PP
Jacket Material
PUR
Max Acceleration
30 m/s²
Max Bend Cycles
10 Million
Max Speed
4 m/s
Max Travel Distance
20 m
Min Bend Radius Fixed
4 x OD
Min Bend Radius Moved
7 x OD
Operating Voltage
1000 V AC Max.
Outer Cable Diameter
12.4 mm
Power Cross-section
1.50 mm²
Shield Coverage
≥ 85%
Signal Cross-section
0.75 mm²
Test Voltage
4000 V
Torsion Angle
±30 °/m
Weight
237 kg/km

Frequently Asked Questions about ZK4502-0023-0100:

Q: What type of insulation material is used in the ZK4502-0023-0100 cable?

A: The insulation of the ZK4502-0023-0100 motor cable is made from PP material.

Q: What is the maximum acceleration the ZK4502-0023-0100 cable can handle?

A: This cable supports a maximum acceleration of 30 m/s², enabling use in high-dynamic environments.

Q: How much shield coverage does the ZK4502-0023-0100 motor cable offer?

A: Shield coverage on this cable is at least 85%, offering substantial electromagnetic interference protection.

Q: What is the maximum number of bend cycles for the ZK4502-0023-0100 motor cable?

A: The ZK4502-0023-0100 cable is rated for up to 10 million bend cycles, making it suitable for continuous flexing applications.

Q: What is the maximum operational speed of the ZK4502-0023-0100 cable?

A: The maximum speed supported by this Beckhoff motor cable is 4 m/s.

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