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ZK4502-0003-0150 Beckhoff

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Internal Product Review

The ZK4502-0003-0150 is a Beckhoff motor cable designed for dependable machine connections, featuring bare copper conductors and a PVC jacket. An operating voltage up to 1000 V AC and at least 85% shielding coverage support clean, stable power transmission in motion applications. Silicone-free construction and 500 MΩ·km minimum insulation resistance make this cable a strong choice for consistent industrial service.

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Product Description:

The ZK4502-0003-0150 cable is a pre-assembled motor lead produced by Beckhoff within the ZK Motor Cables series. It carries drive power and auxiliary control signals between a servo amplifier and its motor in automated machinery. By integrating power conductors with twisted signal pairs inside one flexible sheath, the cable simplifies routing and supports synchronized motion control on production lines. Its combined power and signal arrangement also reduces the need for separate cable runs and helps keep machine layouts organized where space around moving axes is limited.

Inside the cable, the core layout follows 4 x 1.5 + 2 x (2 x 0.75) mm², giving four power cores and two shielded signal pairs for brake or feedback lines. Bare copper conductors are insulated with PP and surrounded by a PVC jacket that resists machine oils. Rated to 1000 V AC max, the cable can be flash tested at 4000 V to verify dielectric integrity. Conductor losses stay low because the power cores show 13.3 Ω/km max resistance, and insulation resistance is at least 500 MΩ·km min to reduce leakage current. An overall braid and foil screen provides 85% min coverage, which helps limit electromagnetic interference on nearby signal paths. The product is not halogen-free, yet it is silicone-free so it can be used in paint lines without contamination.

For moving cable chains, the cable has specific mechanical limits. The jacket tolerates cyclic pulling forces up to 20 N/mm² max, while fixed routing must stay below 50 N/mm² max. Installation space is conserved because the minimum bending radius equals 5 x outer cable diameter, allowing tight loops without conductor damage. The supplied length of 15.00 m suits medium-length axis connections on gantries or packaging machines and avoids intermediate junctions that add resistance or noise. Dynamic tensile and flexural performance come from fine-stranded copper and a balanced conductor lay, which helps protect the shielding and insulation during repeated acceleration cycles.

Conductor Configuration
4 x 1.5 + 2 x (2 x 0.75) mm²
Conductor Material
Copper Bare
Dynamic Tensile Load
20 N/mm² max
Halogen-free
No
Insulation Resistance
500 MΩ·km min
Jacket Material
PVC
Length
15.00 m
Min Bending Radius
5 x outer cable diameter
Operating Voltage
1000 V AC max
Power Wire Resistance
13.3 Ω/km max
Shielding Coverage
85% min
Silicone-free
Yes
Static Tensile Load
50 N/mm² max
Test Voltage
4000 V
Wire Insulation
PP

Frequently Asked Questions about ZK4502-0003-0150:

Q: What is the length of the ZK4502-0003-0150 motor cable?

A: The ZK4502-0003-0150 cable has a length of 15.00 meters for flexible installation and routing.

Q: What is the maximum operating voltage for the ZK4502-0003-0150 cable?

A: This cable supports a maximum operating voltage of 1000 V AC, suitable for high-voltage motor applications.

Q: What jacket material is used on the ZK4502-0003-0150 motor cable?

A: The jacket on the ZK4502-0003-0150 is made from PVC, providing durable external protection.

Q: What conductor material does the ZK4502-0003-0150 cable use?

A: The ZK4502-0003-0150 is constructed with bare copper conductors.

Q: Does the ZK4502-0003-0150 cable contain halogens or silicone?

A: This cable is not halogen-free but is manufactured without silicone.

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