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ZK4502-0003-0100 Beckhoff

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Internal Product Review

The ZK4502-0003-0100 is a Beckhoff motor cable for fixed installation with bare copper conductors. Operating voltage of 1000 V AC and test voltage of 4000 V support confident use in demanding machine power circuits. Shielding coverage of at least 85% and insulation resistance of at least 500 MΩ·km make the cable a strong choice for dependable motor connections.

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Product Description:

The ZK4502-0003-0100 motor cable is produced by Beckhoff as part of the ZK Motor Cables series. It is intended for fixed routing inside control cabinets and machine frames, where it carries three-phase drive power together with low-level brake or feedback signals for automation motors. Combining these conductors in one assembly simplifies cable routing and helps limit electromagnetic interference in industrial production equipment. Because power and auxiliary conductors share a common jacket, the run stays compact in enclosed machine spaces and reduces the need for separate cable paths. The cable is suited to installations that need one jacketed run for both motor power and auxiliary circuits.

Its core conductors are made of bare copper, which supports low resistance and stable thermal behavior under continuous current. Polypropylene insulation surrounds the cores, and an outer polyvinyl chloride jacket protects against abrasion while keeping the overall cable diameter to 11.7 mm. The cable supports operating voltages up to 1000 V AC, making it suitable for typical servo inverter outputs. Each power conductor has a cross-section of 1.50 mm², and a separate 0.75 mm² pair carries signal and brake circuits. A tinned-copper braid covers at least 85% of the surface to reduce radiated noise, while the insulation resistance is at least 500 MΩ·km and the signal pair loop resistance is no more than 26.0 Ω/km. This arrangement keeps the cable manageable in narrow cabinet channels without sacrificing electrical separation between circuits.

The cable is intended for stationary wiring and can tolerate a tensile stress of 20 N/mm² during installation. After placement, it withstands static forces up to 50 N/mm² without elongation. The conductor loop resistance of the power cores is no more than 13.3 Ω/km, which helps limit voltage drop between the drive and motor. The dielectric test rating is 4000 V, and the installed mass is 224 kg/km. The mass value also helps when tray loading and clamp spacing must be balanced across long internal cable runs.

Cable Use
Fixed Installation
Cable Weight
224 kg/km
Conductor Material
Bare Copper
Dynamic Tensile Load
20 N/mm²
Insulation Material
PP
Insulation Resistance
≥ 500 MΩ·km
Jacket Material
PVC
Operating Voltage
1000 V AC
Outer Cable Diameter
11.7 mm
Power Cross-section
1.50 mm²
Power Wire Resistance
≤ 13.3 Ω/km
Shielding Coverage
≥ 85%
Signal Cross-section
0.75 mm²
Signal/brake Resistance
≤ 26.0 Ω/km
Static Tensile Load
50 N/mm²
Test Voltage
4000 V

Frequently Asked Questions about ZK4502-0003-0100:

Q: What type of installation is suitable for the ZK4502-0003-0100 motor cable?

A: This cable is designed specifically for fixed installation scenarios where flexing is minimal or absent.

Q: What materials are used for the jacket and insulation of the ZK4502-0003-0100 cable?

A: The ZK4502-0003-0100 features a PVC jacket and PP insulation, providing resistance to many common chemicals used in industrial environments.

Q: What is the maximum operating voltage for the ZK4502-0003-0100 motor cable?

A: This cable supports an operating voltage of up to 1000 V AC, making it suitable for high voltage motor connections.

Q: What is the shielding coverage of the ZK4502-0003-0100 cable?

A: The shielding coverage for this cable is at least 85%, which helps reduce electromagnetic interference in sensitive environments.

Q: What is the outer diameter of the ZK4502-0003-0100 motor cable?

A: The outer diameter of the ZK4502-0003-0100 motor cable is 11.7 mm, allowing compatibility with various standard cable management systems.

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