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ZK4502-0003-0050 Beckhoff

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Internal Product Review

The ZK4502-0003-0050 is a Beckhoff motor cable built with bare copper conductors and a PVC jacket. Electrical performance is impressive for motion applications, with operating voltage up to 1000 V AC and shielding coverage of at least 85%. Flexible installation is a clear advantage, supported by a 5x outer-diameter minimum bending radius and torsion capability to ±30°/m.

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Product Description:

The ZK4502-0003-0050 is a flexible motor supply cable produced by Beckhoff within the ZK Motor Cables series. It carries three power cores and integrated signal pairs so that servo motors and their brakes can be wired with a single cable run. By combining bare-copper conductors, polypropylene insulation, and a polyvinyl chloride outer jacket, the product provides electrical connection and mechanical protection for moving-axis installations in industrial automation.

The round profile measures 11.7 mm ±0.3 mm, which provides a useful reference for gland sizing and drag-chain fill calculations. Up to 1000 V AC can be applied between the conductors and the overall shield, matching the insulation and clearance distances used in the cable design. Each power core is sized at 1.50 mm², which helps limit resistive heating while keeping the cable flexible. During routing, the jacket may be curved down to 5 × the outer cable diameter without damaging the dielectric layers, and in dynamic operation the copper withstands a tensile stress of 20 N/mm² at most. Additional characteristics, including a torsion angle of ±30° per meter and PP wire insulation, support use on rotating tables and articulated robots.

The braided screen covers 85% or more of the circumference, which helps restrict electromagnetic interference and provides a defined ground path. Long-run leakage is controlled by an insulation resistance of 500 MΩ·km or more, while copper losses along the three phase legs remain at 13.3 Ω/km or less; the separate brake pair remains at 26.0 Ω/km with a 0.75 mm² conductor. For static layouts, the cable tolerates 50 N/mm² of pull, and its construction survives a dielectric proof test of 4000 V at 50 Hz for five minutes, confirming insulation integrity after installation.

Conductor Material
Bare Copper
Dynamic Tensile Load
20 N/mm² max.
Insulation Resistance
≥ 500 MΩ·km
Jacket Material
PVC
Min Bending Radius
5 x outer cable diameter
Operating Voltage
1000 V AC max.
Outer diameter
11.7 mm ± 0.3 mm
Power Conductor Size
1.50 mm²
Power Resistance
≤ 13.3 Ω/km
Shielding Coverage
≥ 85%
Signal/brake Resistance
≤ 26.0 Ω/km
Signal/brake Size
0.75 mm²
Static Tensile Load
50 N/mm² max.
Test Voltage
4000 V, 50 Hz, 5 min
Torsion Angle
±30 °/m max.
Wire Insulation
PP

Frequently Asked Questions about ZK4502-0003-0050:

Q: What conductor material is used in the ZK4502-0003-0050 cable?

A: The ZK4502-0003-0050 cable uses bare copper as the conductor material for efficient electrical conductivity.

Q: What is the maximum operating voltage supported by the ZK4502-0003-0050 cable?

A: This model has an operating voltage of up to 1000 V AC maximum.

Q: How much shielding coverage does the ZK4502-0003-0050 cable provide?

A: The cable features a shielding coverage of at least 85% for improved signal integrity.

Q: What is the minimum bending radius requirement for the ZK4502-0003-0050 cable?

A: The minimum bending radius is specified as 5 times the outer cable diameter for the ZK4502-0003-0050.

Q: What is the maximum static tensile load for the ZK4502-0003-0050 cable?

A: The ZK4502-0003-0050 has a static tensile load limit of 50 N/mm² maximum.

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