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ZK4501-8022-0100 Beckhoff

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Internal Product Review

The ZK4501-8022-0100 is a Beckhoff ZK motor cable with IP66/67 protection and a bayonet locking method. A 14 A power rating and contact resistance below 5 mΩ support clean, dependable power transmission in motion applications. The combined power and signal design makes this cable an excellent choice for demanding servo installations.

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Product Description:

The ZK4501-8022-0100 motor cable is made by Beckhoff and belongs to the ZK Motor Cables series. It serves as the fixed connection between an AX servo drive and the companion synchronous motor, carrying three-phase power, protective earth, brake conductors, and encoder signals inside a single jacket for compact routing in automated machinery. Its design supports dynamic motion axes that demand reliable transmission of energy and low-level signals inside moving cable carriers on production lines and handling gantries.

The cable is supplied in a length of 10.00 m, allowing installation across medium-sized machine frames without intermediate junctions. Power conductors use a 1.00 mm² cross-section, while the separate brake pair is 0.75 mm², and the wire termination uses crimp connections. At the rated load, the three power cores can carry 14 A continuously and withstand a phase-to-phase potential of 630 V AC/DC. Overall insulation complies with a system operating window of 600/1000 V according to VDE directives. For control electronics, the signal bundle is limited to 63 V AC/DC. A contact resistance under 5 mΩ keeps voltage drop negligible. The molded backshell achieves a seal of IP66/67 against dust ingress and high-pressure water jets, and the hybrid insert provides separate positions for power, protective earth, brake, and signal contacts.

Mechanical endurance includes a service life of 5 million continuous flex cycles in energy-chain layouts performed at travel speeds up to 4 m/s. When the connector is handled manually, the housing tolerates 500 mating insertions, and the quick-turn Bayonet lock preserves the sealing lip without thread wear. Strain relief and shielding maintain stable signal integrity during acceleration and deceleration, while the segregated contact sets keep brake control isolated from power transmission within the moving bundle.

Brake Cross-section
0.75 mm²
Cable Length
10.00 m
Contact Resistance
< 5 mΩ
Locking Method
Bayonet
Mating Cycles
500
Max Number Of Cycles
5 million
Max Speed
4 m/s
Number Of Positions
Power: 3+PE, Signal: 5
Operating Voltage (vde)
600/1000 V
Power Cross-section
1.00 mm²
Power Rated Current
14 A
Power Rated Voltage
630 V AC/DC
Protection Rating
IP66/67
Signal Cross-section
AWG22
Signal Rated Voltage
63 V AC/DC
Wire Termination
Crimp Connection

Frequently Asked Questions about ZK4501-8022-0100:

Q: What is the length of the ZK4501-8022-0100 cable?

A: The ZK4501-8022-0100 motor cable is 10.00 meters long, providing an extended connection range for flexible installations.

Q: What locking method does the ZK4501-8022-0100 use?

A: This cable features a bayonet locking method for secure and quick connections.

Q: What is the protection rating of the ZK4501-8022-0100 cable?

A: The ZK4501-8022-0100 supports a protection rating of IP66/67, offering resistance to dust and water ingress.

Q: What is the power rated current and voltage of the ZK4501-8022-0100?

A: Power conductors in this cable have a cross-section of 1.00 mm² and support a rated current of 14 A at 630 V AC/DC.

Q: How many mating and operational cycles can the ZK4501-8022-0100 endure?

A: This cable supports up to 500 mating cycles and can withstand up to 5 million cycles in use.

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