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ZK4501-8022-0020 Beckhoff

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Internal Product Review

The ZK4501-8022-0020 is a Beckhoff ZK motor cable with a TPU jacket and crimp connection termination. Power conductors rated for 630 V AC/DC and 14 A give this cable strong electrical capacity for dependable motor integration. Dynamic performance up to 5 million cycles and 4 m/s makes this cable an excellent fit for continuous-motion applications.

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Product Description:

The ZK4501-8022-0020 is a flexible motor cable manufactured by Beckhoff for the ZK Motor Cables series. It combines power leads, brake wires, and signal pairs inside a polyurethane jacket so that one assembly can connect a servo drive to its motor and holding brake in automated machines. The cable is intended for use in cable tracks and pick-and-place gantries where repeated motion requires consistent electrical performance and abrasion resistance.

This model is supplied in a factory-terminated length of 2.00 m, allowing short patch runs without excess slack. The power cores support up to 630 V AC/DC and can carry 14 A continuously through a copper cross-section of 1.00 mm². These values suit medium-frame servomotors driven from standard Beckhoff AX series inverters. For protection against voltage spikes produced by switching devices, the insulation has a surge withstand rating of 6.0 kV. Three power conductors and a dedicated PE ground share the same bundle, while a separate brake pair is included for the motor brake. The cable uses five signal contacts in a Power 3+PE, Signal 5 arrangement, and encoder feedback is carried through AWG22 cores. A molded TPU jacket resists oil and welding splatter, and crimp connections on both ends help maintain low contact resistance across the rated mating cycles.

The control cores are limited to 63 V AC/DC and can supply up to 3.6 A for sensors or brake release, with differential pairs tested for transients of 1.5 kV. Over its service life, the cable tolerates up to 5 million flex cycles at a travel speed of 4 m/s, making it suitable for high-duty dynamic chains. Signal conductors use a crimped, vibration-resistant termination that helps maintain continuity during continuous motion. The brake pair carries release current independently of the main cores, and the TPU outer sheath supports tight bend radii without cracking.

Brake Cross-section
0.75 mm²
Cable Length
2.00 m
Contact Arrangement
Power 3+PE, Signal 5
Jacket Material
TPU
Mating Cycles
500
Max Number Of Cycles
5 million
Max Speed
4 m/s
Power Cross-section
1.00 mm²
Power Impulse Voltage
6.0 kV
Power Rated Current
14 A
Power Rated Voltage
630 V AC/DC
Signal Cross-section
AWG22
Signal Impulse Voltage
1.5 kV
Signal Rated Current
3.6 A
Signal Rated Voltage
63 V AC/DC
Wire Termination
Crimp Connection

Frequently Asked Questions about ZK4501-8022-0020:

Q: What is the total cable length of the ZK4501-8022-0020?

A: The ZK4501-8022-0020 motor cable is 2.00 meters in length for convenient equipment connectivity.

Q: What is the maximum supported speed for the ZK4501-8022-0020 cable?

A: This cable supports a maximum speed of 4 meters per second during dynamic applications.

Q: What is the power rated current and voltage for this Beckhoff motor cable?

A: The ZK4501-8022-0020 can handle up to 14 A of power rated current at 630 V AC/DC.

Q: What material is used for the outer jacket of the ZK4501-8022-0020 cable?

A: The jacket of this cable is made from TPU, providing durable insulation and environmental protection.

Q: How many mating and movement cycles does the ZK4501-8022-0020 support?

A: This cable is rated for up to 500 mating cycles and can withstand up to 5 million movement cycles.

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