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ZK4500-8027-0080 Beckhoff

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Internal Product Review

The ZK4500-8027-0080 is a well-engineered Beckhoff motor cable with a TPU jacket and bare copper conductors. Power handling is especially impressive for motion applications, with a 10 mm² power cross-section and a 1.50 mm² brake cross-section. A 5 million max cycle count is a standout specification for long-term cable performance.

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Product Description:

The ZK4500-8027-0080 motor cable is manufactured by Beckhoff for its ZK Motor Cables series. Intended for servo-axis installation, the product combines power, brake, signal, and Ethernet-based data conductors so that a single line can connect a Beckhoff drive to its matching motor. By bundling these transmission paths in one assembly, the cable reduces separate cable runs, keeps routing more orderly inside moving equipment, and supports coordinated motion in industrial automation. This layout is especially useful in compact machine sections where space around the axis is limited.

At a fixed factory length of 8.00 m, the cable reaches between cabinet and motor without field splices. The power cores have a cross-section of 10 mm², which supports current delivery to medium-frame servomotors while helping limit voltage drop over the run. Brake conductors are sized at 1.50 mm², making them suitable for the intermittent current peaks needed to release or engage a holding brake. Control wiring for encoders or sensors uses an AWG22 signal pair that helps preserve data integrity across the full cable length. All of these elements terminate in an M40 Head A circular connector, so installation centers on a single main connection point. Head A supports 500 mating cycles and includes separate power, signal, and data contacts, while the bare copper conductors provide stable electrical conductivity.

Dynamic routing is addressed by a maximum travel speed of 4 m/s and a bending life of 5 million cycles, which suits repeated motion in energy chains and robotic arms during normal operation. The outer jacket is TPU, giving the cable abrasion resistance while keeping it flexible during startup in cooler conditions. A linear weight of 760 kg/km helps when calculating cable load in vertical runs and moving harness systems. On the device end, Head B provides a 4-pin interface on a 10.16 mm pitch for drive voltage, and Head C uses a 5-pin feedback plug on a 3.50 mm pitch. These secondary connectors separate power and low-level feedback circuits at the motor end and complete the cable layout in a clear way.

Brake Cross-section
1.50 mm²
Cable Length
8.00 m
Cable Weight
760 kg/km
Conductor Material
Copper Bare
Head A Mating Cycles
500
Head A Positions
Power 4+PE; Signal 4; Data 2
Head A Size
M40
Head B Pitch
10.16 mm
Head B Positions
4-pin
Head C Pitch
3.50 mm
Head C Positions
5-pin
Jacket Material
TPU
Max Cycle Count
5 million
Max Speed
4 m/s
Power Cross-section
10 mm²
Signal Cross-section
AWG22

Frequently Asked Questions about ZK4500-8027-0080:

Q: What is the total cable length of the Beckhoff ZK4500-8027-0080 motor cable?

A: The ZK4500-8027-0080 is manufactured with a cable length of 8.00 meters.

Q: What are the power and brake cross-sections for the ZK4500-8027-0080 cable?

A: This cable features a power cross-section of 10 mm² and a brake cross-section of 1.50 mm².

Q: What is the maximum speed rating for the ZK4500-8027-0080 cable?

A: The maximum operational speed supported by this motor cable is 4 meters per second.

Q: What conductor material is used in the ZK4500-8027-0080 motor cable?

A: The conductor material used in this model is bare copper.

Q: What is the maximum cycle count for the ZK4500-8027-0080 cable?

A: This cable is designed to withstand up to 5 million cycles during use.

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