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ZK4500-8025-0080 Beckhoff

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Internal Product Review

The ZK4500-8025-0080 is a Beckhoff motor cable with an 8.00 m length and a 600/1000 V operating voltage. Head A Speedtec® locking and a 5 million bending cycle rating make the cable especially well suited for demanding servo and motion applications.

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Product Description:

The ZK4500-8025-0080 motor cable is produced by Beckhoff for the ZK Motor Cables series and is intended to connect servo drives to synchronous motors in automated machinery. The assembly combines power, brake, signal, and EtherCAT data conductors in one jacket so control cabinets can be wired quickly and maintenance time is reduced. Its molded Head A connector with Speedtec locking attaches directly to AX or AM series motors, supplying phase current, encoder feedback, and brake voltage without separate harnesses.

At a fixed length of 8.00 m, the cable can span typical motor-to-drive distances inside medium-sized gantries while limiting voltage drop. The four power cores each use a 4.00 mm² conductor and are rated for continuous currents up to 70 A, which match the torque requirements of Beckhoff AM8000 motors. Corresponding line insulation supports composite potentials of 630 V AC / 850 V DC, so the assembly remains within the 600 V class of most drive controllers. A minimum bend radius of 111 mm prevents copper fatigue during routing through cable chains. The molded M40 plug carries a 4+PE power layout, four control cores, and a duplex EtherCAT pair; the housing accepts 500 mating cycles and locks with the Speedtec bayonet. Overall mass is 420 kg/km, which influences cable carrier loading.

The integrated brake pair uses 1.00 mm² copper to carry the 24 V holding circuit. Each signal conductor is sized at AWG22 for encoder and temperature channels that draw only 7 A at 150 V AC/DC. Beckhoff certifies the PUR jacket for chain operation up to 5 Million flex cycles, so dynamic axes can move continuously without insulation cracks. Electrical integrity over the complete cable is verified for a system potential of 600/1000 V, aligning with the Uo/U designation for low-voltage power distribution on factory floors.

Brake Cross-section
1.00 mm²
Cable Length
8.00 m
Cable Weight
420 kg/km
Contact Layout
Power 4+PE; Signal 4; Data 2
Head A Locking Type
Speedtec®
Head A Mating Cycles
500
Head A Power Current
70 A
Head A Power Voltage
630 V AC / 850 V DC
Head A Signal Current
7 A
Head A Signal Voltage
150 V AC/DC
Head A Size
M40
Max Bending Cycles
5 Million
Min Bend Radius
111 mm
Operating Voltage (uo/u)
600/1000 V
Power Cross-section
4.00 mm²
Signal Cross-section
AWG22

Frequently Asked Questions about ZK4500-8025-0080:

Q: What is the length of the Beckhoff ZK4500-8025-0080 motor cable?

A: The ZK4500-8025-0080 cable has a total cable length of 8.00 meters.

Q: What is the maximum power current rating for Head A on the ZK4500-8025-0080?

A: This cable supports up to 70 A of power current for Head A connections.

Q: What are the cross-sections of the power and brake cores in the ZK4500-8025-0080 cable?

A: The power cores use a cross-section of 4.00 mm² while the brake cores are 1.00 mm².

Q: What is the minimum bend radius for the ZK4500-8025-0080 cable?

A: The minimum bend radius specified for this cable is 111 mm.

Q: How many bending cycles can the Beckhoff ZK4500-8025-0080 withstand?

A: The cable is designed to tolerate up to 5 million bending cycles.

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