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ZK4500-8025-0050 Beckhoff

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Internal Product Review

The ZK4500-8025-0050 is a Beckhoff motor cable designed for demanding drive connections, with a TPU jacket and a 1000 V AC operating voltage. Excellent motion durability comes from a ±30°/m torsion angle and a service life rated for up to 5 million cycles, making this cable a very capable choice for dynamic industrial applications.

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Product Description:

The ZK4500-8025-0050 motor cable is produced by Beckhoff and belongs to the ZK Motor Cables series. This assembled connection line combines power, brake, and encoder conductors inside a single sheath, providing a compact link between servo drives and their associated rotary motors. By placing these circuits in one cable, the installation stays organized and the number of separate cable runs is reduced. Within automated production cells, the cable maintains consistent voltage delivery and signal quality while it travels inside drag chains or robot arms, reducing wiring time and helping prevent connection errors.

Electrically, the cable is rated for a continuous system voltage of 1000 V AC, and its three power cores each use copper conductors of 4.00 mm². Differential feedback pairs have a characteristic impedance of 110 Ω ± 10 Ω and are limited to 90 pF/m mutual capacitance to reduce reflection on fast encoder edges. A separate AWG22 signal pair is included for auxiliary functions. The thermoplastic polyurethane jacket resists coolants and abrasion, and it gives the cable an overall diameter of 15.9 mm. The stranding is built to withstand a dynamic tensile stress of 20 N/mm², which supports repeated motion in moving cable systems. The molded Head A connector endures 500 mating cycles without contact degradation.

In strongly articulated axes, the construction accepts a torsional offset of ± 30°/m while moving at speeds up to 4 m/s. The cable has a service life of 5 million double strokes when the installed length is 5.00 m. For controlled stopping, a dedicated brake pair with a cross-section of 1.00 mm² runs alongside the power cores and keeps brake current separate from encoder wiring. This layout helps the cable support motion systems that combine motor power, feedback, and brake functions in one routed assembly.

Brake Cross-section
1.00 mm²
Characteristic Impedance
110 Ω ± 10 Ω
Dynamic Tensile Load
20 N/mm²
Head A Mating Cycles
500
Jacket Material
TPU
Length
5.00 m
Max. Number Of Cycles
5 million
Max. Speed
4 m/s
Min. Bending Radius
111 mm
Operating Voltage
1000 V AC
Outer Cable Diameter
15.9 mm ± 0.4 mm
Power Cross-section
4.00 mm²
Power Mutual Capacitance
90 pF/m
Signal Cross-section
AWG22
Torsion Angle
± 30°/m
Weight
420 kg/km

Frequently Asked Questions about ZK4500-8025-0050:

Q: What is the maximum operating voltage of the ZK4500-8025-0050 cable?

A: The ZK4500-8025-0050 cable has an operating voltage rating of 1000 V AC for safe and reliable power transmission.

Q: What is the length of the ZK4500-8025-0050 cable?

A: This cable is manufactured with a 5.00 meter length, making it suitable for medium distance motor connections.

Q: What is the minimum bending radius required for the ZK4500-8025-0050 cable during installation?

A: The minimum bending radius for the ZK4500-8025-0050 is 111 mm, ensuring flexibility for installation in tight spaces.

Q: What type of jacket material is used for the ZK4500-8025-0050 cable?

A: The cable features a TPU jacket material, providing durability and resistance to abrasion.

Q: How many maximum cycles can the ZK4500-8025-0050 cable endure during operation?

A: It is designed to withstand up to 5 million cycles, supporting high dynamic motion in automation systems.

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