ZK4500-8024-0200 Beckhoff
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The Beckhoff ZK4500-8024-0200 is part of the ZK Motor Cables series and features a cable length of 20 meters with a nominal outer diameter of 13.9 mm. It is rated for an operating voltage of 1000 V AC, uses TPU as jacket material, and supports up to 5,000,000 cycles at a maximum speed of 4 meters per second. The cable has a power conductor size of 2.50 mm², insulation resistance of at least 500 megaohms per kilometer, and a shield coverage of at least 85 percent.
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Product Description:
The ZK4500-8024-0200 is a flexible motor cable produced by Beckhoff for the ZK Motor Cables series. Designed for dynamic machine axes, it carries drive power, brake control, and low-level feedback signals between a servo amplifier and its matched motor, ensuring synchronized movement in industrial automation tasks such as pick-and-place modules or packaging stations. The cable’s construction integrates multiple conductor types and a comprehensive shield so a single assembly can manage motion control without separate harnesses.
With an overall length of 20.00 m, the assembly supports installations where the drive cabinet is set back from the moving axis. The four power cores use a conductor cross-section of 2.50 mm², while a separate 1.00 mm² pair handles the mechanical brake, and encoder or sensor lines use AWG22 twisted pairs. For insulation, Beckhoff selects PP that delivers a volume resistance of at least 500 MΩ·km, limiting leakage currents at the specified line voltage of 1000 V AC. A braided copper screen with at least 85 % optical coverage attenuates emitted noise, and the screen and cores are protected by an oil-resistant TPU outer jacket. These materials allow frequent bending in energy chains without cracking or moisture ingress.
The circular profile measures 13.9 mm across, and installation in cable carriers must respect a minimum loop of 7 × outer diameter to avoid conductor fatigue. Under those conditions, the sheath tolerates stroke rates up to 4 m/s and can complete as many as 5 000 000 flex cycles. During acceleration phases, the copper, insulation, and screen together withstand a dynamic tensile load of 20 N/mm², allowing horizontal travel distances of 20 m without strain-relief supports. At 310 kg per kilometer, the cable adds a measurable load to carrier systems on long moving runs.
