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ZK4500-8023-0120 Beckhoff

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Internal Product Review

The ZK4500-8023-0120 is a Beckhoff motor cable that stands out for clean integration and dependable motion-control connectivity. A TPU jacket and 1000 V AC max cable operating voltage support durable service in demanding machine environments. A 30 A max power current rating and 5 million max number of cycles make the cable a strong choice for repeated motion duty.

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Product Description:

The ZK4500-8023-0120 is a flexible motor supply cable manufactured by Beckhoff within the ZK Motor Cables series. Designed as a dynamic link between servo drives and motors, the assembly carries three-phase power, signal, and optional brake conductors in a single sheath to simplify routing in automated machinery. Its role in industrial automation is to deliver stable energy and control feedback to moving axes while withstanding continuous motion inside drag-chain carriers. The harness reduces the number of separate cable runs in packaging lines, gantry axes, and material-handling equipment.

The cable is rated for 1000 V AC along the outer jacket, allowing operation on servo inverters that run at elevated bus voltages. The power cores carry up to 30 A, while the brake conductors are sized at 0.75 mm² and the main phase conductors are sized at 1.50 mm² to limit losses. A factory length of 12.00 m lets the cable span typical cabinet-to-axis distances without mid-span connectors. Head A uses the M23 interface, combining power pins, encoder lines, and brake contacts in one keyed plug. Other electrical limits include 630 V AC/DC on the power pins, 7 A on the signal group, and 250 V AC/DC on the feedback conductors. A TPU outer jacket resists cutting oils and torsion, and the cable mass is 250 kg/km.

Impulse durability permits 6.0 kV surges on the power cores and 2.5 kV on the signal channels, allowing the assembly to withstand switching transients from IGBT drives. For continuous flexing, the drag-chain design is verified for travel up to 4 m/s and a service life of 5 million double strokes, which supports repeated motion in high-cycle equipment. The signal pairs use AWG22 conductors with tinned copper strands to maintain impedance stability at encoder frequencies. This helps the cable maintain reliable feedback transmission during repeated axis acceleration and deceleration.

Brake Cross-section
0.75 mm²
Cable Operating Voltage
1000 V AC max.
Head A Power Current
30 A max.
Head A Power Impulse Voltage
6.0 kV
Head A Power Voltage
630 V AC/DC
Head A Signal Current
7 A max.
Head A Signal Impulse Voltage
2.5 kV
Head A Signal Voltage
250 V AC/DC
Head A Size
M23
Jacket Material
TPU
Length
12.00 m
Max Number Of Cycles
5 million
Max Speed
4 m/s
Power Cross-section
1.50 mm²
Signal Cross-section
AWG22
Weight
250.0 kg/km

Frequently Asked Questions about ZK4500-8023-0120:

Q: What is the maximum cable operating voltage for the ZK4500-8023-0120?

A: The ZK4500-8023-0120 has a cable operating voltage rating of up to 1000 V AC.

Q: What is the length of the ZK4500-8023-0120 motor cable?

A: This cable is 12.00 meters long, providing extended reach for installations.

Q: What type of jacket material is used for the ZK4500-8023-0120 cable?

A: The jacket material for the ZK4500-8023-0120 is made from TPU.

Q: What is the maximum number of cycles the ZK4500-8023-0120 can withstand?

A: ZK4500-8023-0120 is designed to handle up to 5 million cycles, supporting high durability in dynamic applications.

Q: What is the maximum current supported at Head A of the ZK4500-8023-0120 power connection?

A: The maximum power current supported at Head A of the ZK4500-8023-0120 cable is 30 A.

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