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ZK4500-8023-0100 Beckhoff

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Internal Product Review

The ZK4500-8023-0100 is a Beckhoff motor cable with 3+PE power contacts plus 5 signal contacts at Head A and a 30 A current rating. A TPU jacket and 5 million cycle life make the assembly a strong choice for dynamic motion applications.

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Product Description:

The ZK4500-8023-0100 is a preassembled motor supply cable from Beckhoff, supplied within the ZK Motor Cables series. Designed for routing power, brake, and encoder signals between an AX servo drive and a synchronous motor, the cable supports moving-chain applications common to packaging lines, gantry systems, and pick-and-place modules. By integrating power conductors, brake cores, and twisted signal pairs in a single jacket, the assembly simplifies field wiring and maintains consistent electrical characteristics along dynamic axes. The combined layout also reduces the number of separate cable runs at the machine axis, which helps keep routing orderly where travel paths change direction repeatedly.

The cable’s mechanical endurance is rated for 5 million cycles, enabling continuous flexing inside energy chains. During motion it may reach 4 m/s and still resist a dynamic tensile stress of 20 N/mm². To limit conductor strain, the minimum moving bend radius is 7× outer diameter. Power cores of 1.50 mm² can carry up to 30 A through the molded M23 head A connector, which provides three power contacts plus PE and five signal contacts. Bare copper strands are laid out as (4 × 1.5 mm²) + (2 × 0.75 mm²) + (2 × AWG22) to separate phases, brake lines, and encoder pairs. The twisted signal pairs help preserve encoder signal quality while the larger conductors carry motor current and brake power. The TPU jacket improves oil resistance while helping the cable remain suitable for repeated motion.

With a total length of 10.00 m, the ZK4500-8023-0100 can link cabinet drives to moving carriages on midsize portals without splices. Its dielectric structure is cleared for 1000 V AC, so the same lead set can supply high-voltage servo stages while the integrated brake cores support motor holding during shutdowns. When static, such as during installation or in service loops, the cable tolerates a maximum pull of 50 N/mm². The linear mass of 250.0 kg/km is relevant when the cable is supported over longer distances or guided through carriers. Strain relief, carrier sizing, and support spacing should match the stated pull limit, voltage capacity, and cable weight.

Bend Radius (moving)
7 x outer diameter
Brake Cross-section
0.75 mm²
Cable Length
10.00 m
Cable Weight
250.0 kg/km
Conductor Composition
(4 x 1.5 mm²) + (2 x 0.75 mm²) + (2 x AWG22)
Conductor Material
Bare Copper
Cycle Life
5 million cycles
Dynamic Tensile Load
20 N/mm²
Head A Contacts
Power: 3+PE, Signal: 5
Head A Max Current
30 A
Jacket Material
TPU
Max Operating Voltage (ul)
1000 V AC
Max Speed
4 m/s
Power Cross-section
1.50 mm²
Signal Cross-section
AWG22
Static Tensile Load
50 N/mm²

Frequently Asked Questions about ZK4500-8023-0100:

Q: What is the rated cycle life of the ZK4500-8023-0100 cable?

A: This cable has a cycle life rated at 5 million cycles for durable, repetitive motion applications.

Q: What is the maximum current supported by Head A on this cable?

A: The ZK4500-8023-0100 cable is designed to handle a maximum current of 30 A at Head A.

Q: What material is used for the outer jacket of the ZK4500-8023-0100 motor cable?

A: The jacket of this cable is made from TPU, which is known for flexibility and resistance to abrasion.

Q: What is the minimum bend radius for the ZK4500-8023-0100 motor cable during movement?

A: A minimum bend radius of seven times the cable's outer diameter must be maintained when in motion.

Q: What is the length of the ZK4500-8023-0100 cable?

A: The cable has a total length of 10.00 meters, making it suitable for long-distance motor connections.

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