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ZK4500-8023-0060 Beckhoff

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Internal Product Review

The ZK4500-8023-0060 is a Beckhoff motor cable with an M23 interface and a TPU jacket, making it a strong fit for demanding servo and machine wiring. A 5 million cycle rating and 4 m/s maximum speed support reliable performance in continuous motion applications. The 1000 V AC UL operating voltage is a standout specification for higher-power motor connections.

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Product Description:

Beckhoff supplies the ZK4500-8023-0060 cable assembly within the ZK Motor Cables series. This flexible lead combines power, brake, and feedback conductors in a single jacket to link AM series servo motors to their matching EtherCAT drives in automated machinery. By providing pre-terminated connectors and matched wire gauges, the product supports orderly routing and maintains signal integrity across moving axes installed in drag chains. Its Head A end uses an M23 circular connector with segregated power (3+PE) and five-wire signal groups for clear connection layout.

The power cores are sized at 1.50 mm², supporting continuous motor currents without excessive voltage drop, while a separate brake pair of 0.75 mm² conducts the release current for spring-applied holding brakes. Digital encoder lines are built from AWG22 twisted pairs to keep differential signals within impedance tolerances. With an overall length of 6.00 m, the assembly reaches from cabinet to actuator in typical gantry or palletizer layouts while remaining within the maximum channel resistance allowed by the drive. Its conductor insulation and sheath are rated for 1000 V AC, giving suitable clearance for high-power axes that share common raceways with mains wiring. Each core uses PP insulation, and the cable is protected by a halogen-free TPU jacket that resists abrasion.

The mechanical design supports dynamic routing. A nominal outer cable diameter of 12.7 mm fits standard carriers and grommets, and the structure withstands up to 5 million flex cycles in drag-chain service. The chain travel speed can reach 4 m/s without conductor fatigue, provided the bend radius in motion stays above 7 × outer diameter. For stationary clips, the permitted minimum bend radius is 5 × the outer diameter. Head B terminates in a 4-pin power plug, while the dedicated Head D 5-pin connector carries encoder and sensor channels. This pin segregation reduces electromagnetic interference, and the cable materials resist abrasion and common cutting fluids found on automated lines.

Brake Cross-section
0.75 mm²
Head A Contacts
Power: 3+PE, Signal: 5
Head A Interface
M23
Head B Contacts
4-pin
Head D Contacts
5-pin
Insulation Material
PP
Jacket Material
TPU
Length
6.00 m
Max. Cycle Count
5 million
Max. Speed
4 m/s
Min. Bend Radius (drag Chain)
7 x Outer Diameter
Min. Bend Radius (fixed)
5 x Outer Diameter
Operating Voltage (ul)
1000 V AC
Outer Cable Diameter
12.7 mm
Power Cross-section
1.50 mm²
Signal Cross-section
AWG22

Frequently Asked Questions about ZK4500-8023-0060:

Q: What is the cable length of the ZK4500-8023-0060 from Beckhoff?

A: This cable has a length of 6.00 meters for flexible installation in various automation setups.

Q: What is the maximum cycle count for the ZK4500-8023-0060 motor cable?

A: The ZK4500-8023-0060 supports a maximum cycle count of 5 million for dynamic drag chain applications.

Q: What type of contacts and interface does Head A have on the ZK4500-8023-0060 cable?

A: This cable uses a head A interface with 3+PE power and 5 signal contacts, conforming to the M23 standard.

Q: What are the jacket and insulation materials of the ZK4500-8023-0060 cable?

A: The jacket of the ZK4500-8023-0060 is made of durable TPU material, while the insulation is polypropylene (PP).

Q: What is the operating voltage rating for the ZK4500-8023-0060 motor cable?

A: The ZK4500-8023-0060 operates at up to 1000 V AC in accordance with UL standards.

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