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ZK4500-8022-0120 Beckhoff

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Internal Product Review

The ZK4500-8022-0120 is a Beckhoff motor cable with a 12 m length and a TPU jacket suited for industrial motion service. Bare copper conductors and at least 85% shield coverage support stable power delivery and clean signal integrity. A 5 million bending-cycle rating and 240 m/min maximum speed make this cable an excellent fit for high-duty moving applications.

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Product Description:

The ZK4500-8022-0120 motor cable is produced by Beckhoff as part of the ZK Motor Cables series. The assembly transmits three-phase drive power, brake supply, and encoder feedback between a Beckhoff controller and a moving axis in industrial automation. Intended for energy-chain routing, it combines finely stranded copper conductors with a polyurethane sheath to withstand constant motion while limiting electromagnetic interference. Because the cable ships pre-terminated at both ends, installation time is reduced and connection quality remains consistent across multiple machines.

It is delivered in a fixed length of 12.00 m, which provides a predictable service loop for machine layouts. Inside the sheath, a 4 x 1 mm² + 2 x 0.75 mm² + 2 x AWG22 conductor bundle separates the motor phases, brake supply, and differential encoder channels. The bare copper strands tolerate line voltages up to 1000 V AC, and a braid with ≥ 85% optical coverage helps minimize radiated noise. Mechanical durability is also addressed because the orange TPU jacket resists oil and weld spatter, and the cable is rated for 5 million flex cycles in drag-chain operation.

For dynamic motion, the assembly permits carriage speeds up to 240 m/min and linear accelerations up to 30 m/s². During that movement, the cable operates with a bending radius of 81 mm, which suits guided chain tracks used on horizontal and vertical travel paths. Its specific mass keeps chain loading moderate during repeated motion, which helps the moving system remain stable over long operating periods. The plug on Head A is rated for 500 mating cycles, and the controller-side terminal rows use 7.62 mm and 3.50 mm pitches for orderly field wiring.

Cable Length
12.00 m
Cable Weight
215 kg/km
Conductor Layout
4 x 1 mm² + 2 x 0.75 mm² + 2 x AWG22
Conductor Material
Bare Copper
Head A Mating Cycles
500
Jacket Color
Orange
Jacket Material
TPU
Max Acceleration
30 m/s²
Max Bending Cycles
5 million
Max Horizontal Travel
20 m
Max Speed
240 m/min
Max Vertical Travel
5 m
Minimum Bend Radius
81 mm
Operating Voltage Max
1000 V AC
Shield Coverage
≥ 85%
Terminal Pitches
Head B: 7.62 mm; Head C: 3.50 mm

Frequently Asked Questions about ZK4500-8022-0120:

Q: What is the total cable length of the ZK4500-8022-0120?

A: The ZK4500-8022-0120 motor cable is supplied in a 12.00 meter length.

Q: What is the maximum operating voltage for the ZK4500-8022-0120?

A: This cable supports a maximum operating voltage of 1000 V AC.

Q: What type of outer jacket and color does the ZK4500-8022-0120 feature?

A: The ZK4500-8022-0120 uses a TPU jacket in orange color for extra durability and visibility.

Q: How many bending cycles can the ZK4500-8022-0120 withstand?

A: It is rated for up to 5 million bending cycles, making it suitable for highly dynamic applications.

Q: What is the conductor configuration and material of the ZK4500-8022-0120 cable?

A: The conductor layout for this cable is 4 x 1 mm², 2 x 0.75 mm², and 2 x AWG22, all using bare copper.

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