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ZK4500-8022-0080 Beckhoff

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Internal Product Review

The ZK4500-8022-0080 is a Beckhoff motor cable engineered for dependable machine connectivity, with a 1000 V AC cable rating and 85% shielding coverage. The 14 A power connector current and 6.0 kV impulse rating support stable electrical performance in demanding drive applications. Excellent durability for motion systems is underscored by the 5 million cycle rating.

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Product Description:

The ZK4500-8022-0080 is a flexible motor supply cable manufactured by Beckhoff within the ZK Motor Cables series. It links Beckhoff servo drives to field-mounted motors and carries power, brake control, and feedback signals that keep motion axes synchronized in automated machinery. By combining power cores, brake leads, and shielded signal pairs inside one jacket, the cable reduces wiring complexity and supports reliable, noise-immune operation of high-speed equipment.

The assembly is delivered with a 8.00 m factory-terminated length, allowing direct routing between cabinet and actuator without intermediate junctions. Inside the jacket, three power cores each have a cross-section of 1.00 mm², providing a low-impedance path for continuous motor current. A dedicated brake pair is dimensioned at 0.75 mm², supplying the holding brake coil without excessive voltage drop, while the feedback pair for temperature or encoder switching occupies 0.34 mm². All conductors are enclosed by a tinned copper braid; with an 11.6 mm outer diameter, the cable fits standard drag-chain carriers and weighs 215 kg/km. The braid delivers at least 85 % coverage to attenuate radiated noise, and the composite jacket supports bending speeds up to 4 m/s inside dynamic energy chains.

The copper insulation system is rated for 1000 V AC, yet the molded M23 power connector is limited to 630 V AC/DC and can withstand 6.0 kV surge impulses to survive inverter switching transients. Continuous phase current up to 14 A is supported, matching the conductor size selected earlier. Mechanical service life reaches 5 million flex cycles when the cable is operated below the 20 N/mm² dynamic tensile threshold and the 50 N/mm² static pull limit. An insulation resistance of 500 MΩ·km minimizes leakage so drive feedback remains accurate even in humid plant environments.

Brake Conductor Area
0.75 mm²
Cable Length
8.00 m
Cable Max Voltage
1000 V AC
Max Cycles
5 million
Max Dynamic Tensile Load
20 N/mm²
Max Speed
4 m/s
Max Static Tensile Load
50 N/mm²
Min Insulation Resistance
500 MΩ·km
Min Shielding Coverage
85%
Outer Cable Diameter
11.6 mm
Power Conductor Area
1.00 mm²
Power Connector Current
14 A
Power Connector Impulse
6.0 kV
Power Connector Voltage
630 V AC/DC
Signal Conductor Area
0.34 mm²
Weight
215 kg/km

Frequently Asked Questions about ZK4500-8022-0080:

Q: What is the cable length of the Beckhoff ZK4500-8022-0080?

A: The ZK4500-8022-0080 has a total cable length of 8.00 meters.

Q: What is the maximum voltage rating for the ZK4500-8022-0080 cable?

A: This cable supports a maximum voltage of 1000 V AC.

Q: What is the power conductor area of the ZK4500-8022-0080?

A: The power conductor area is specified at 1.00 mm² for this model.

Q: What is the maximum movement speed for the ZK4500-8022-0080 motor cable?

A: The maximum speed supported by this cable is 4 meters per second.

Q: How many cycles can the ZK4500-8022-0080 motor cable endure?

A: This cable can withstand up to 5 million cycles during use.

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