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ZK4500-8004-0100 Beckhoff

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Internal Product Review

The ZK4500-8004-0100 is a Beckhoff motor cable built with bare copper conductors and a PVC jacket for reliable drive-to-motor service. An M23 motor plug and IP66/IP67 protection support secure installation in demanding industrial environments. A 1000 V AC maximum operating voltage makes the assembly an excellent option for high-confidence power transmission.

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Product Description:

The ZK4500-8004-0100 is a preassembled motor cable manufactured by Beckhoff for the ZK Motor Cables series. It links a servo drive to the corresponding servomotor, carrying three-phase power, brake conductors, and feedback signals in one assembly. Designed for fixed or moving machine sections, the cable provides electrical continuity, reliable shielding, and ingress protection so that controlled torque and position commands reach the motor without interruption in automated packaging, handling, and CNC equipment.

At a 10.00 m overall length, the assembly routes power through 2.50 mm² conductors, while a separate 1.00 mm² brake line carries holding current independently. Bare copper strands are insulated with PP and covered by a flexible PVC jacket that withstands continuous chain motion. Logic and encoder information travel on an AWG22 signal pair. All cores are rated for up to 1000 V AC, so overvoltage transients from regenerative drives remain within insulation limits. The motor-side circular connector provides IP66/IP67 sealing, offering dust-tight protection and resistance to high-pressure washdown. This sealing applies at the motor connector, where dust, coolant spray, and moisture exposure are most likely. The contact layout is Power 3 + PE and Signal 5, and the drive end mirrors this arrangement with 4-pin power and 5-pin signal plugs for direct connection to AX5000 inverters.

A 20 N/mm² dynamic tensile load lets the cable move in drag chains without conductor fatigue, while the permitted 50 N/mm² static load supports fixed routing under permanent strain. The M23 coupling size aligns with standard servo motors and leaves space for the 3 + PE power contacts and five signal pins. For insulation coordination between connector and cable, the interface is limited to a 630 V AC/DC operating level, keeping creepage and clearance distances within the molded insert. This connector-side limit is lower than the cable insulation rating because spacing inside the connector is tighter than in the cable body.

Brake Cross-section
1.00 mm²
Conductor Material
Bare Copper
Drive Power Plug Positions
4-pin
Drive Signal Plug Positions
5-pin
Dynamic Tensile Load
20 N/mm²
Jacket Material
PVC
Length
10.00 m
Max Operating Voltage
1000 V AC
Motor Plug Positions
Power 3+PE; Signal 5
Motor Plug Protection
IP66/IP67
Motor Plug Rated Voltage
630 V AC/DC
Motor Plug Size
M23
Power Cross-section
2.50 mm²
Signal Cross-section
AWG22
Static Tensile Load
50 N/mm²
Wire Insulation
PP

Frequently Asked Questions about ZK4500-8004-0100:

Q: What is the total length of the Beckhoff ZK4500-8004-0100 motor cable?

A: This cable is 10.00 meters long, providing flexible installation options for various setups.

Q: What material is used for the conductors in the ZK4500-8004-0100?

A: The cable’s conductors are made of bare copper, ensuring reliable electrical conductivity.

Q: What type of jacket material does the ZK4500-8004-0100 utilize?

A: The ZK4500-8004-0100 features a PVC jacket for enhanced durability and insulation.

Q: What protection rating does the motor plug on the ZK4500-8004-0100 have?

A: The motor plug on this cable is rated for IP66/IP67 protection, making it suitable for demanding environments.

Q: What is the maximum operating voltage for the Beckhoff ZK4500-8004-0100 cable?

A: This cable operates with a maximum voltage of 1000 V AC, supporting high-power motor connections.

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